Izinkombandlela Zengilazi Eqondile: Ukufakwa Nokulungiswa kwe-SOP kusukela Ekuthambekeni ≤0.005 mm/m kuya Ekulawuleni Ukungcola

Ezimbonini ezinembe kakhulu njengokukhiqiza ama-semiconductor, izinsimbi zokubona, kanye nokukhiqizwa kwamaphaneli okubonisa, izinhlelo zokunyakaza zidinga ukushelela okumangalisayo, ukuzinza kwejometri, kanye nokuhlanzeka kwemvelo. Izindlela zokuqondisa ingilazi ezinembe kakhulu ziya ngokuya zamukelwa ngenxa yokuba zithambile kakhulu, ukumelana nokuguguleka, kanye nokuqina kokushisa. Kodwa-ke, ukufakwa okungafanele noma ukulungiswa okunganele kungaholela ngokushesha ekukhukhulekeni kokunemba, ukungcola kwendawo, imihuzuko, kanye nesikhathi sokungasebenzi esibizayo.

I-ZHONGHUI Group inikeza i-SOP yokufaka nokulungisa ejwayelekile ukusiza abakhiqizi ukuthi bafinyelele ukuqina okungu-≤0.005 mm/m ngenkathi beqinisekisa ukuthembeka kokusebenza kwesikhathi eside.

1. Kungani Izindlela Zokuqondisa Ingilazi Eqondile Zidinga Ama-SOP Aqinile

Uma kuqhathaniswa nezinsimbi zokuqondisa zensimbi, imigwaqo yengilazi inikeza:

  • Ukunemba kwejiyometri okuphezulu kakhulu

  • Ukuguquguquka okuphansi kokushisa

  • Ububushelelezi obuhle kakhulu bomphezulu

  • Ukuqina kwamakhemikhali okuqinile

Kodwa-ke, izinto zengilazi zizwela kakhulu ekuthwaleni amaphuzu, izinhlayiya zokungcola, kanye nokuphathwa okungafanele, okwenza izinqubo ezihlelekile zibe yinto ebalulekile.

2. Izinto Ezibalulekile Zokufaka

2.1 Isidingo Sokuba Yisicaba

Ukuqinisekisa ukunemba kokunyakaza:

  • Ubungako bomphezulu wokufakwa kumele bube ≤0.005 mm/m

  • Izakhiwo eziyisisekelo kufanele zilungiswe kusengaphambili futhi zikhululwe ekucindezelekeni

  • Ukusekelwa okungalingani kuholela ekuguqulweni okuncane kanye namaphutha okubeka indawo

Izindlela Zokuthola Ezinconyiwe:

  • I-interferometry ye-laser

  • Amazinga kagesi

  • Ama-straightedge aqondile ane-feeler gauges

2.2 Indawo Yokushisa Engaguquki

Ukuguquguquka kokushisa kuyimbangela enkulu yokuzulazula kwejometri.

Izindinganiso Zemvelo:

  • Ukulawula izinga lokushisa: 20 ± 1 °C

  • Umswakama: 40–55%

  • Gwema ukuhamba komoya ngqo ezindaweni eziqondisayo

Izimo zemvelo ezizinzile zinciphisa ukungalingani kokukhula kokushisa phakathi kwezakhiwo zokufaka kanye nezingxenye zengilazi.

2.3 Ukuphatha Nokuthutha

Ukuphathwa okungalungile kungabangela ukuqhekeka okuncane noma ukuqhekeka komphetho.

Izindlela Ezinhle Kakhulu Zokusebenza:

  • Sebenzisa amathuluzi okuphakamisa i-vacuum noma izisekelo ezithambile ze-sling

  • Gwema ukuthintana kwensimbi ezindaweni ezinembile

  • Gcina ukwesekwa okuvundlile ukuze uvimbele ukucindezeleka okugobile

  • Ukupakisha okungenama-shock ngesikhathi sokuthutha

2.4 Izindlela Zokufaka Nokulungisa

  • Sebenzisa amandla okubamba ahlanganisiwe

  • Gwema ukugxila kokucindezeleka kwendawo

  • Faka ama-elastic isolation pads lapho kudingeka khona

  • Qinisa amabhawodi ngokuphambeneyo nangokuhamba kancane ukuze uvimbele ukuphambuka

Ukulungiswa okungalungile kungenye yezimbangela eziyinhloko zokuphambuka kokuthamba ngemva kokufakwa.

Amathuluzi Okulinganisa I-Granite

3. Izinqubo Zokusebenza Ezijwayelekile Zokulungisa (i-SOP)

3.1 Amathuluzi Okuhlanza Avunyiwe Nama-ejenti

Imigwaqo yengilazi idinga izindlela zokuhlanza ezingagugi.

Izinto Ezinconywayo:

  • Ama-microfiber wipes angenawo ama-lint

  • I-IPA (Isopropyl Alcohol) noma izihlanzi zeglasi ezingathathi hlangothi

  • Amabhulashi alwa nokuma

Gwema:

  • Izithako ezincibilikayo noma ezi-alkaline

  • Izikrweqe zensimbi noma izindwangu ezihudulayo

  • Umoya ocindezelekile ovunguza ngqo izinto ezingcolisayo

3.2 Imvamisa Yokuhlola

Indawo ezungezile Isikhawu sokuhlola
Igumbi Lokuhlanza Le-semiconductor Masonto onke
Ukukhiqiza Okubonakalayo Iviki ngalinye kabili
I-General Precision Workshop Nyanga zonke

Ukuhlolwa okuvamile kufanele kufake:

  • Ukungcoliswa komhlaba

  • Ukutholwa kokuklwebheka okuncane ngaphansi kokukhanya okune-engeli

  • Ukuqinisekiswa kabusha kwe-flatness

  • Ukunemba kokuqondanisa

3.3 Izimbozo Ezivikelayo Nokuvimbela Uthuli

Izinhlayiya ezisuka emoyeni ziyingozi enkulu ezinhlelweni zokunyakaza ezinembile.

Izindlela Zokuvikela:

  • Izembozo zokuvikela ze-telescopic

  • Izivalo ezithambile ze-bellows

  • Ukuvikela umoya ohlanzekile ngengcindezi enhle

  • Amafilimu amelana nothuli olumile

Lezi zixazululo zinciphisa kakhulu izingozi zokungcola futhi zandisa isikhathi sokusebenza.

4. Ukuhlolwa Kokuthamba Nokuqinisekiswa Kokunemba

Ukuqinisekiswa okuvamile kuqinisekisa ukuthembeka kokusebenza.

Izindlela Zokuhlola:

  • Ukumapha kwe-interferometer ye-laser

  • Izinhlelo ze-Autocollimator

  • Izinzwa zokufuduka ezinembile kakhulu

Uma ukuthamba kudlula ukubekezelelana:

  • Phinda ulevelile isisekelo

  • Hlola ukusatshalaliswa kokucindezeleka kokufaka

  • Hlola ukungcola ezindaweni zokusekela

5. Amaphuzu Nezixazululo Ezivamile Zobuhlungu Bokusebenza

Inkinga 1: Ukushelela Okuqondile

Imbangela: Ukwehluka kokushisa, ukwesekwa okungalingani
Isixazululo: Indawo elawulwayo + ukulinganisa kabusha ngezikhathi ezithile

Inkinga 2: Ukungcoliswa Komphezulu kanye Nokuklwebheka

Imbangela: Izinhlayiya eziphuma emoyeni, amathuluzi okuhlanza angafanele
Isixazululo: Izinqubo zokuhlanza + izinto zokuhlanza ezivunyiwe

Inkinga 3: Isikhathi Sokungasebenzi Kwemishini Esingalindelekile

Imbangela: Ukwehluleka kokulungiswa noma ukuguguleka komzila wokuqondisa
Isixazululo: Uhlelo lokuhlola lokuvimbela + ukuvikela okuvikelayo

6. Izicelo Ezifanele

Izindlela zokuqondisa ingilazi eziqondile zisetshenziswa kabanzi ku:

  • Imishini Yokukhiqiza Ama-semiconductor

  • Ukuhlolwa Kokubona kanye Nezinhlelo Ze-Metrology

  • Imigqa Yokukhiqiza Yesibonisi Sephaneli Eyisicaba

Lezi zimboni ziyazuza ngokunyakaza okubushelelezi kakhulu kwemigwaqo yengilazi, ukuphambuka okuncane kokushisa, kanye nokuhambisana okuphezulu kwemvelo.

Isiphetho

Ukufinyelela ukuthamba okungu-≤0.005 mm/m kumane nje kuyisiqalo sokusebenza kahle komzila weglasi oqondile. Izinqubo zokufaka ezifanele kanye nezinhlelo zokulungisa ezilawulwa ukungcola kubalulekile ekugcineni ukunemba kwesikhathi eside.

Ngokusebenzisa ama-SOP ajwayelekile, abakhiqizi bangenza okulandelayo:

✔ Vimbela ukuzulazula kokunemba
✔ Nciphisa ukungcola kanye nomonakalo womphezulu
✔ Nciphisa isikhathi sokuphumula esingahleliwe
✔ Yandisa impilo yesevisi yezinhlelo zokunyakaza ngokunemba

I-ZHONGHUI Group (ZHHIMG) ihlinzeka ngezingxenye zesakhiwo ezinembile kakhulu kanye namapulatifomu okunyakaza aklanyelwe izimboni ezidinga kakhulu emhlabeni.


Isikhathi sokuthunyelwe: Mashi-19-2026