Umhlahlandlela onemininingwane wokuleveliswa kweplathifomu ye-Granite: Qinisekisa Ukunemba Kokukala Nomshini

Izinkundla zegwadle—okuhlanganisa amapuleti egwadle anembayo, amapuleti okuhlola, nezinkundla zezinsimbi—zingamathuluzi ayisisekelo ekukhiqizeni okunembayo, i-metrology, nokulawula ikhwalithi. Iklanywe kusuka ku-premium "Jinan Green" granite (itshe elisebenza kahle kakhulu emhlabeni wonke) kusetshenziswa imishini ye-CNC nokuxhuma ngesandla, lezi nkundla ziziqhayisa ngokuqedwa okumnyama okucwebezelayo, isakhiwo esiminyene, nokuthungwa okufanayo. Izinzuzo zabo eziyinhloko—amandla aphezulu (amandla acindezelayo ≥2500kg/cm²), ubulukhuni be-Mohs 6-7, nokumelana nokugqwala, ama-acids, namandla kazibuthe—zibenza bakwazi ukulondoloza ukunemba okuphezulu kakhulu ngaphansi kwemithwalo esindayo kanye nokushintshashintsha kwezinga lokushisa okuvamile. Kodwa-ke, ngisho nenkundla yegranite yekhwalithi ephezulu izohluleka ukuletha imiphumela enembile ngaphandle kokulinganisa okufanele. Njengomphakeli ohamba phambili womhlaba wonke wamathuluzi egwadle anembayo, i-ZHHIMG izibophezele ekwabelaneni ngamasu achwepheshile okulinganisa, akusize ukhulise ukusebenza kweplatifomu yakho yegwadle.

1. Kungani Ukuleveli Okufanelekile Kubaluleke Kakhulu Kumapulatifomu Egwadle

Inkundla yegwadle edukisiwe ibukela phansi inani layo eliyinhloko njengendawo eyireferensi enembayo:
  • Amaphutha Okulinganisa: Ngisho nokuchezuka okungu-0.01mm/m kusuka ezingeni kungabangela ukufundwa okungalungile lapho uhlola izingcezu zokusebenza ezincane (isb, izingxenye ze-semiconductor noma amagiya anembayo).
  • Ukusatshalaliswa Kwemithwalo Engalingani: Ngokuhamba kwesikhathi, isisindo esingalingani ezisekelweni zeplathifomu singase siholele ekushintshashintsheni okuncane kwe-granite, konakalise unomphela ukunemba kwayo.
  • Ukungasebenzi kahle kwezisetshenziswa: Ezisekelweni ezisetshenziswa njengezisekelo zomshini we-CNC noma amathebula okusebenza e-CMM, ukudukisa kungase kubangele ukudlidliza okudlulele, kunciphise ukuphila kwamathuluzi kanye nokunemba komshini.
Ukulinganisa okufanele kuqinisekisa ukuthi indawo yokusebenza yesikhulumi ihlala iyinkomba yangempela evundlile—ukulondoloza ukunemba kwayo (kufika ku-Grade 00, iphutha lokucaba ≤0.003mm/m) nokwelula impilo yayo yesevisi (iminyaka eyi-10+).

2. Ukulungiselela Ukulinganisa Kwangaphambili: Amathuluzi Nokusetha

Ngaphambi kokuqala, qoqa amathuluzi adingekayo futhi uqinisekise ukuthi indawo yokufaka ihlangabezana nezidingo eziyisisekelo ukuze ugweme ukusebenza kabusha.

2.1 Amathuluzi Abalulekile

Ithuluzi Inhloso
Ileveli Ye-elekthronikhi Elinganiselwe (ukunemba okungu-0.001mm/m) Ngokunemba okuphezulu (kunconyelwe izinkundla zeBanga 0/00).
Ileveli yebhamuza (ukunemba okungu-0.02mm/m) Ukuze uthole izinga eliqinile noma ukuhlola okujwayelekile (okulungele amapulatifomu eBanga loku-1).
I-Granite Platform Stand Esilungisekayo Kufanele ibe nomthamo wokuthwala ≥1.5x isisindo senkundla (isb, inkundla engu-1000×800mm idinga isitendi esingu-200kg+).
I-Tape Mela (mm ukunemba) Ukubeka indawo yesikhulumi esitendi futhi uqinisekise ukusatshalaliswa kokusekelwa.
Isethi ye-Hex Wrench Ukulungisa izinyawo zokumisa ukuma (zihambisana nezixhumi zokumisa).

2.2 Izidingo Zemvelo

  • Umphezulu Ozinzile: Faka isitendi endaweni eqinile kakhonkolo (hhayi indawo yokhuni noma enokhaphethi) ukuze ugweme ukudlidliza noma ukucwila.
  • Ukulawula izinga lokushisa: Yenza izinga lokushisa ekamelweni elinezinga lokushisa elizinzile (20±2℃) kanye nomswakama ophansi (40% -60%)—ukushintshashintsha kwezinga lokushisa kungabangela ukunwetshwa/ukufinyela kwegwadle, ukufundwa kwe-skewing.
  • Ukudlidliza Okuncane: Gcina indawo ingenazo imishini esindayo (isb., izinsimbi ze-CNC) noma ithrafikhi yonyawo ngesikhathi sokulinganisa ukuze uqinisekise izilinganiso ezinembile.

3. Isinyathelo ngesinyathelo Indlela Yokulinganisa Yeplathifomu Yegwadle

Landela lezi zinyathelo ezingu-8 ezichwepheshile ukuze ufinyelele izinga eliphezulu—elisebenza kumapulatifomu amaningi egwadle (osayizi 300×200mm kuya ku-4000×2000mm) futhi imi namaphoyinti okusekela angu-5+.

Isinyathelo 1: Zinzisa Isitendi Kuqala

Beka isitendi esilungisekayo endaweni oyifunayo. Nyakazisa isitendi ukuze uhlole ukungazinzi. Uma inyakaza, lungisa izinyawo zokulinganisa (zizungezisa ngokwewashi ukuze zehle, ngokuphambene newashi ukuze uphakamise) kuze kube yilapho isiteji siqinile futhi singasanyakazi. Lokhu kuvimbela isitendi ukuthi singagudluki ngesikhathi sokubekwa kweplathifomu.

Isinyathelo sesi-2: Thola Amaphuzu Osekelo Ayisisekelo Nawesibili

Izitendi eziningi ezijwayelekile zifaka amaphuzu okusekela angu-5: 3 ohlangothini olulodwa no-2 ngakolunye uhlangothi. Ukuze wenze ukuleveli kube lula (amaphuzu angu-3 angewona ama-collinear achaza indiza), khetha:
  • Amaphuzu Okusekela Ayinhloko: Iphuzu eliphakathi nendawo (A1) yohlangothi lwamaphuzu angu-3, ​​kanye namaphoyinti amabili wokugcina (A2, A3) ohlangothi lwamaphoyinti angu-2. Lawa maphuzu angu-3 akha unxantathu we-isosceles, oqinisekisa ukusatshalaliswa komthwalo okulinganiselayo.
  • Amaphuzu Okusekela Esibili: Amaphuzu angu-2 asele (B1, B2) ohlangothini lwamaphuzu angu-3. Yehlisa lezi kancane ukuze zingaxhumani nenkundla ekuqaleni—zizokwenziwa zisebenze kamuva ukuze kuvinjelwe ukuchezuka kweplathifomu ngaphansi komthwalo.
Ezimeni ezinamaphoyinti anezinombolo ezingavamile (isb, 7), landela umqondo ofanayo: khetha amaphuzu ayinhloko angu-3 akha unxantathu ozinzile, bese wehlisa amanye.

izinsimbi zokunemba okuphezulu

Isinyathelo sesi-3: Misa Inkundla Esitendi

Phakamisa iplatifomu yegwadle (sebenzisa izinkomishi zokumunca noma ithuluzi lokuphakamisa ukuze ugweme ukunwaya indawo engaphezulu) bese uyibeka endaweni yokumisa. Sebenzisa itheyiphu yokukala ukuze uhlole ibanga ukusuka kunqenqema ngalunye lweplatifomu ukuya onqenqemeni oluhambisanayo lwesitendi. Lungisa indawo yesikhulumi kuze kube yilapho izikhala zifana (±5mm) kuzo zonke izinhlangothi—lokhu kuqinisekisa ukuthi amaphuzu ayisisekelo okusekela anesisindo esilinganayo.

Isinyathelo sesi-4: Hlola kabusha Ukuzinza Kwesitendi

Ngemva kokubeka iplatifomu, phusha kancane isitendi ezinhlangothini eziningi ukuze uqinisekise ukuthi sihlala sizinzile. Uma kutholwa ukungazinzi, phinda Isinyathelo soku-1 ukuze ulungise izinyawo ezisezingeni lokuma—ungaqhubeki kuze kube yilapho isitendi sivikeleke ngokugcwele.

Isinyathelo sesi-5: Ukunemba Kwezinga Ngeleveli Ye-elekthronikhi

Lesi isinyathelo esiyinhloko sokufinyelela ukuqondanisa okuvundlile okunembile:
  1. Beka Izinga: Setha ileveli ye-elekthronikhi elinganisiwe endaweni yokusebenza yesikhulumi eduze kwe-X-eksisi (ubude). Qopha ukufundwa (N1).
  2. Zungezisa & Kala: Zungezisa ileveli engu-90° ngokuphikisana newashi ukuze uqondanise ne-eksisi ye-Y (ngobubanzi). Qopha ukufundwa (N2).
  3. Lungisa Amaphuzu Ayinhloko Ngokusekelwe Ekufundweni:
    • Uma i-N1 (i-X-eksisi) ithi phozithivu (uhlangothi lwesobunxele phezulu) futhi i-N2 (i-eksisi ye-Y) iyinegethivu (uhlangothi olungemuva luphakeme): I-A1 Ephansi (iphoyinti eliyinhloko elimaphakathi) ngokuzungezisa unyawo lwayo oluleveliyo ngokwewashi, bese uphakamisa u-A3 (iphoyinti eliyinhloko elingemuva) ngokuphambene newashi.
    • Uma i-N1 inegethivu (uhlangothi lwesokudla phezulu) futhi i-N2 ithi iphozithivu (uhlangothi lwangaphambili luphakeme): Phakamisa u-A1 futhi wehlise u-A2 (iphoyinti eliphambili eliyinhloko).
    • Phinda izilinganiso nokulungiswa kuze kube i-N1 ne-N2 kokubili kungaphakathi kuka-±0.005mm/m (kumapulatifomu eBanga 00) noma ±0.01mm/m (kumapulatifomu eBanga 0).
Kumaleveli ebhamuza: Lungisa kuze kube yilapho ibhamuza limaphakathi kuzo zombili izikhombisi-ndlela zika-X kanye no-Y—lokhu kukhombisa ukuleveli okungalungile kuqediwe.

Isinyathelo sesi-6: Vula Amaphuzu Osekelo Lwesibili

Uma amaphuzu ayinhloko eselinganisiwe, phakamisa kancane amaphoyinti osekelo esibili (B1, B2) aze avele athintane nephansi lenkundla. Ungaqinisi kakhulu—amaphuzu esibili ahlinzeka kuphela ngosizo olusizayo ukuze uvimbele indawo yesikhulumi ukuthi ingagobi ngaphansi kwemithwalo esindayo, ingathwali isisindo esikhulu. Ukuqinisa ngokweqile kuzophazamisa izinga elitholwe kusinyathelo sesi-5.

Isinyathelo sesi-7: Ukuguga Okumile Nokuhlola Kabusha

Ngemuva kokulinganisa kokuqala, vumela inkundla ime ingaphazamiseki amahora angama-24. Lokhu kuvumela noma yikuphi ukucindezeleka okuyinsalela ku-granite noma isitendi ukuze kukhululwe. Ngemva kwamahora angu-24, phinda ulinganise izimbazo zika-X kanye no-Y ngeleveli ye-elekthronikhi. Uma ukuchezuka kweqa ibanga elamukelekayo, phinda Isinyathelo sesi-5 ukuze ulinganise kabusha. Qhubeka usebenzise inkundla kuphela uma ukufundwa kuzinzile.

Isinyathelo sesi-8: Misa Ukuhlolwa Kokulinganisa Okujwayelekile

Ngisho noma kufakwa ileveli efanele yokuqala, izinguquko zemvelo (isb, ukuhlala phansi, ukushintsha kwezinga lokushisa) zingathinta ileveli yeplathifomu ngokuhamba kwesikhathi. Misa uhlelo lokulungisa:
  • Ukusebenzisa Kakhulu (isb., ukwenza imishini yansuku zonke): Hlola futhi ulinganise kabusha njalo ezinyangeni ezi-3.
  • Ukusetshenziswa Okulula (isb, ukuhlolwa kwaselabhorethri): Hlola njalo ezinyangeni eziyisi-6.
  • Rekhoda yonke idatha yokukala kulogi yokulungisa—lokhu kusiza ukulandelela ukuzinza kwesikhathi eside kwenkundla nokuhlonza izinkinga ezingaba khona kusenesikhathi.

4. Usekelo lwe-ZHHIMG Lokulinganiswa Kweplathifomu Yegwadle

I-ZHHIMG ayihlinzeki nje kuphela ngezinkundla zegwadle ezinembayo kodwa futhi inikeza ukwesekwa okuphelele ukuze uqinisekise ukuthi ufinyelela ukusebenza okuhle:
  • Izingxenyekazi Ezikaliwe Ngaphambili: Zonke izinkundla zegwadle ze-ZHHIMG zileveling yasefekthri ngaphambi kokuthunyelwa—kukwehlisela umsebenzi osesayithini.
  • Ukuma Ngokwezifiso: Sihlinzeka ngezitendi ezilungisekayo eziklanyelwe usayizi nesisindo senkundla yakho, ezinamaphedi avimbela ukudlidliza ukuze kuthuthukiswe ukuzinza.
  • Isevisi Yezinga Elisendaweni: Kuma-oda amakhulu (amaplathifomu angu-5+) noma amaplathifomu eBanga 00 anembe kakhulu, onjiniyela bethu abagunyazwe yi-SGS bahlinzeka ngokulingana nokuqeqeshwa esizeni.
  • Amathuluzi Okulinganisa: Sinikezela ngamaleveli kagesi alinganisiwe namazinga wamabhamuza (okuhambisana ne-ISO 9001) ukuze siqinisekise ukuthi izinga lakho langaphakathi endlini linembile.
Wonke amapulatifomu egwadule e-ZHHIMG enziwe ngegwadule eliphambili leJinan Green, elimunca amanzi ≤0.13% nokuqina koShore ≥70—ukuqinisekisa ukuthi zigcina ukunemba ngisho nangemva kokuleveliswa okuphindaphindiwe.

5. Imibuzo Evame Ukubuzwa: Imibuzo Ejwayelekile Yokulinganisa Yenkundla Yegwadle

Q1: Ngingakwazi yini ukukala iplatifomu yegwadle ngaphandle kwezinga le-elekthronikhi?

A1: Yebo—sebenzisa ileveli yebhamuza enembayo ephezulu (ukunemba okungu-0.02mm/m) ukuze uthole ileveli enzima. Nokho, ezinkundleni zokuxhumana zeBanga 00 (ezisetshenziswa kuma-CMM noma ukuhlolwa okunembayo), izinga likagesi liyadingeka ukuze kuhlangatshezwane namazinga okunemba aqinile.

Q2: Kuthiwani uma isitendi sami sinamaphuzu angu-4 kuphela okusekela?

A2: Kumaphoyinti angu-4, khetha amaphuzu ayinhloko angu-3 (isb, ngaphambili-kwesokunxele, ngaphambili kwesokudla, ngemuva-maphakathi) ukwakha unxantathu, futhi uphathe okwesine njengephuzu lesibili. Landela izinyathelo ezifanayo nezingenhla.

Q3: Ngazi kanjani uma amaphuzu okweseka okwesibili aqiniswe kahle?

I-A3: Sebenzisa i-torque wrench (emiswe ku-5-10 N·m) ukuze uqinise amaphuzu esibili—yima lapho isikrufu sichofa. Lokhu kuqinisekisa ukuthintana okumnene ngaphandle kokuphazamisa izinga.
Uma udinga usizo ngokulingana kweplathifomu yegwadle, noma uma ufuna izinkundla/izitendi zegwadle ezinembayo, xhumana ne-ZHHIMG namuhla. Ithimba lethu lizohlinzeka ngeziqondiso eziqondene nawe, izifundiso zokulinganisa zamahhala, kanye nesicaphuni esincintisanayo—okukusiza ukuthi ugcine ukunemba okungaguquki emisebenzini yakho.

Isikhathi sokuthumela: Aug-22-2025