Umhlahlandlela Oningiliziwe Wokulinganisa Ipulatifomu Yegranite: Qinisekisa Ukunemba Kokulinganisa Nokusebenza Kwemishini

Amapulatifomu e-granite—kufaka phakathi amapuleti e-granite anembile, amapuleti okuhlola, kanye namapulatifomu ezinsimbi—amathuluzi ayisisekelo ekukhiqizeni ngokunemba, i-metrology, kanye nokulawula ikhwalithi. Akhiwe nge-granite ye-"Jinan Green" esezingeni eliphezulu (itshe elisebenza kahle emhlabeni wonke) ngokusebenzisa i-CNC machining kanye ne-hand lapping, la mapulatifomu aqhosha ngokuqedwa okumnyama okubushelelezi, isakhiwo esiminyene, kanye nokuthungwa okufanayo. Izinzuzo zawo eziyinhloko—amandla aphezulu (amandla okucindezela ≥2500kg/cm²), ubulukhuni be-Mohs 6-7, kanye nokumelana nokugqwala, ama-acid, kanye ne-magnetism—awenza akwazi ukugcina ukunemba okuphezulu kakhulu ngaphansi kwemithwalo esindayo kanye nokushintshashintsha kwezinga lokushisa okuvamile. Kodwa-ke, ngisho nepulatifomu ye-granite esezingeni eliphezulu izohluleka ukuletha imiphumela enembile ngaphandle kokulinganisa okufanele. Njengomhlinzeki ohamba phambili emhlabeni wonke wamathuluzi e-granite anembile, i-ZHHIMG izibophezele ekwabelaneni ngamasu okulinganisa ochwepheshe, ikusize ukukhulisa ukusebenza kwepulatifomu yakho ye-granite.

1. Kungani Ukulinganisa Okufanele Kubalulekile Kumapulatifomu E-Granite

Ipulatifomu ye-granite engalingani kahle inciphisa inani layo eliyinhloko njengendawo yokubhekisela enembile:
  • Amaphutha Okulinganisa: Ngisho nokuphambuka okungu-0.01mm/m kusuka ezingeni kungabangela ukufundwa okunganembile lapho kuhlolwa izingxenye ezincane zomsebenzi (isb., izingxenye ze-semiconductor noma amagiya okunemba).
  • Ukusatshalaliswa Komthwalo Okungalingani: Ngokuhamba kwesikhathi, isisindo esingalingani ezisekelweni zepulatifomu singaholela ekuguqulweni okuncane kwe-granite, kulimaze ukunemba kwayo unomphela.
  • Ukungasebenzi Kahle Kwemishini: Kumapulatifomu asetshenziswa njengezisekelo zomshini we-CNC noma amatafula okusebenza e-CMM, ukungaguquguquki kwezinga kungabangela ukudlidliza ngokweqile, kunciphisa impilo yamathuluzi kanye nokunemba komshini.
Ukulinganisa kahle kuqinisekisa ukuthi indawo yokusebenza yesikhulumi ihlala iyinkomba yangempela evundlile—ukulondoloza ukunemba kwayo (kufika ku-Grade 00, iphutha lokuba yisicaba ≤0.003mm/m) kanye nokwandisa isikhathi sayo sokusebenza (iminyaka engaphezu kwengu-10).

2. Ukulungiselela Ngaphambi Kokulinganisa: Amathuluzi Nokusetha

Ngaphambi kokuqala, qoqa amathuluzi adingekayo futhi uqinisekise ukuthi indawo yokufaka ihlangabezana nezidingo eziyisisekelo ukuze ugweme ukuphinde usebenze.

2.1 Amathuluzi Abalulekile

Ithuluzi Inhloso
Izinga Le-elekthronikhi Elilinganisiwe (ukunemba okungu-0.001mm/m) Ukuze kube nokulinganisa okunembe kakhulu (kunconywa amapulatifomu ebanga le-0/00).
Izinga Lebhamuza (ukunemba okungu-0.02mm/m) Ukuhlolwa okuvamile noma ukuhlolwa okuvamile (kufanele amapulatifomu eBanga loku-1).
Isitendi Seplatifomu Yegranite Elungisekayo Kumelwe ibe nomthamo wokuthwala umthwalo ongaphezu kuka-1.5x isisindo seplatifomu (isb., iplatifomu engu-1000×800mm idinga isihlalo esingu-200kg+).
Ukulinganisa iTheyiphu (ukunemba kwe-mm) Ukubeka ipulatifomu phakathi nendawo esitendini nokuqinisekisa ukuthi isekela ukusatshalaliswa ngokulinganayo.
Isethi ye-Hex Wrench Ukulungisa izinyawo zokulinganisa zesitendi (ziyahambisana nezibambo zesitendi).

2.2 Izidingo Zemvelo

  • Indawo Ezinzile: Faka isitendi phansi eqinile yekhonkrithi (hhayi ezindaweni zokhuni noma ezikhaphethi) ukuze ugweme ukudlidliza noma ukucwila.
  • Ukulawula Izinga Lokushisa: Yenza ukuhleleka ekamelweni elinezinga lokushisa elizinzile (20±2℃) kanye nomswakama ophansi (40%-60%)—ukuguquguquka kwezinga lokushisa kungabangela ukwanda/ukufinyela kwe-granite yesikhashana, ukufundwa okugobile.
  • Ukudlidliza Okuncane: Gcina indawo ingenazo izinsimbi ezisindayo (isb., ama-lathe e-CNC) noma ukuhamba ngezinyawo ngesikhathi sokulinganisa ukuze kuqinisekiswe ukuthi izilinganiso zinembile.

3. Indlela Yokulinganisa Ipulatifomu Yegranite Isinyathelo Ngesinyathelo

Landela lezi zinyathelo zobungcweti ezingu-8 ukuze ufinyelele izinga eliphezulu—ezisebenza kumapulatifomu amaningi e-granite ajwayelekile (osayizi abangu-300×200mm kuya ku-4000×2000mm) kanye nezitendi ezinamaphoyinti okusekela angu-5+.

Isinyathelo 1: Zinzisa Indawo Yokuma Kuqala

Beka i-stand elungisekayo endaweni oyifunayo. Nyikinya kancane i-stand ukuze uhlole ukuqina. Uma ixega, lungisa izinyawo ezilinganiselayo (ukujikeleza ngokwewashi uye phansi, ngokuphambene newashi ukuze uphakamise) kuze kube yilapho i-stand iqinile futhi ingasanyakazi. Lokhu kuvimbela i-stand ukuthi ishintshe ngesikhathi sokubekwa kwepulatifomu.

Isinyathelo 2: Thola Amaphuzu Okusekela Ayinhloko Nawesibili

Izitendi eziningi ezijwayelekile zinamaphuzu okusekela angu-5: amathathu ohlangothini olulodwa kanye nama-2 ohlangothini oluphambene. Ukuze kube lula ukulinganisa (amaphuzu amathathu angewona ama-collinear achaza indiza), khetha:
  • Amaphuzu Okusekela Ayinhloko: Iphuzu eliphakathi (A1) lohlangothi olunamaphuzu amathathu, kanye namaphuzu amabili okugcina (A2, A3) lohlangothi olunamaphuzu amabili. La maphuzu amathathu akha unxantathu ongama-isosceles, okuqinisekisa ukusatshalaliswa komthwalo okulinganiselayo.
  • Amaphuzu Okusekela Esibili: Amaphuzu amabili asele (B1, B2) ohlangothini lwamaphuzu amathathu. Yehlisa kancane ukuze angaxhumani nepulatifomu ekuqaleni—azosebenza kamuva ukuvimbela ukuphambuka kwepulatifomu ngaphansi komthwalo.
Ezitendini ezinamaphoyinti anezinombolo ezingalingani (isib. 7), landela umqondo ofanayo: khetha amaphuzu amathathu ayinhloko akha unxantathu ozinzile, bese wehlisa okusele.

amathuluzi okunemba okuphezulu

Isinyathelo 3: Beka ipulatifomu phakathi nendawo esitendini

Phakamisa ipulatifomu yegranite (sebenzisa izinkomishi zokumunca noma ithuluzi lokuphakamisa ukuze ugweme ukuklwebha ubuso) bese uyibeka esitendini. Sebenzisa itheyipu yokulinganisa ukuhlola ibanga ukusuka onqenqemeni ngalunye lwepulatifomu kuya onqenqemeni oluhambisanayo lwesitendi. Lungisa indawo yepulatifomu kuze kube yilapho izikhala zifana (±5mm) kuzo zonke izinhlangothi—lokhu kuqinisekisa ukuthi amaphuzu okusekela ayinhloko anesisindo esilinganayo.

Isinyathelo 4: Hlola Kabusha Ukuzinza Kwesitendi

Ngemva kokubeka ipulatifomu, cindezela kancane i-stand usuka ezinhlangothini eziningi ukuqinisekisa ukuthi ihlala izinzile. Uma kutholakala ukungazinzile, phinda Isinyathelo 1 ukuze ulungise izinyawo ze-stand ezilinganiselayo—ungaqhubeki kuze kube yilapho i-stand iqine ngokuphelele.

Isinyathelo 5: Ukulinganisa Ngokunembile Ngezinga Le-elekthronikhi

Lesi yisinyathelo esiyinhloko sokufinyelela ukulingana okuqondile okuvundlile:
  1. Beka Izinga: Setha izinga le-elekthronikhi elilinganisiwe endaweni yokusebenza yesikhulumi eceleni kwe-X-axis (ngobude). Qopha ukufundwa (N1).
  2. Jikelezisa bese ukala: Jikelezisa izinga elingu-90° ngokuphambene newashi ukuze lihambisane ne-Y-axis (ngobubanzi). Qopha ukufundwa (N2).
  3. Lungisa Amaphuzu Ayinhloko Ngokusekelwe Ekufundweni:
    • Uma i-N1 (i-X-axis) ilungile (uhlangothi lwesobunxele luphezulu) kanye ne-N2 (i-Y-axis) ingalungile (uhlangothi lwangemuva luphezulu): I-A1 engezansi (iphuzu eliyinhloko eliphakathi nendawo) ngokujikelezisa unyawo lwayo olulinganiselayo ngokwewashi, bese uphakamisa i-A3 (iphuzu eliyinhloko elingemuva) ngokuphambene newashi.
    • Uma u-N1 engemihle (uhlangothi lwesokudla luphezulu) kanti u-N2 engemihle (uhlangothi lwangaphambili luphezulu): Phakamisa u-A1 bese wehlisa u-A2 (iphuzu eliyinhloko langaphambili).
    • Phinda izilinganiso nokulungiswa kuze kube yilapho i-N1 ne-N2 zombili zingaphakathi kwe-±0.005mm/m (kumapulatifomu eBanga 00) noma i-±0.01mm/m (kumapulatifomu eBanga 0).
Ngamazinga ebhamuza: Lungisa kuze kube yilapho ibhamuza liphakathi nendawo kuzo zombili izinkomba ze-X ne-Y—lokhu kusho ukuthi ukulinganisa okulinganiselwe sekuqediwe.

Isinyathelo 6: Sebenzisa Amaphuzu Okusekela Esibili

Uma amaphuzu ayinhloko eselinganisiwe, phakamisa kancane kancane amaphuzu asekelayo esibili (B1, B2) aze athinte phansi kwepulatifomu. Ungaqinisi kakhulu—amaphuzu asekelayo ahlinzeka kuphela ngokusekelwa okusizayo ukuvimbela ipulatifomu ekugobeni ngaphansi kwemithwalo esindayo, hhayi ukuthwala isisindo esiyinhloko. Ukuqinisa kakhulu kuzophazamisa izinga elifinyelelwe kuSinyathelo 5.

Isinyathelo 7: Ukuguga Okungaguquki Nokuhlolwa Kabusha

Ngemva kokulinganisa kokuqala, vumela ipulatifomu ime ingaphazanyiswa amahora angama-24. Lokhu kuvumela noma yikuphi ukucindezeleka okusele ku-granite noma ukuma ukuthi kukhululeke. Ngemva kwamahora angama-24, kala kabusha ama-axis e-X ne-Y ngeleveli ye-elekthronikhi. Uma ukuphambuka kudlula ububanzi obamukelekayo, phinda Isinyathelo 5 ukuze ulinganise kabusha. Qhubeka nokusebenzisa ipulatifomu kuphela uma ukufundwa kuzinzile.

Isinyathelo 8: Hlela Ukuhlolwa Okuvamile Kokulinganisa Izinga

Ngisho noma kulinganiswe kahle ekuqaleni, izinguquko zemvelo (isib. ukuhlaliswa phansi, ukushintsha kwezinga lokushisa) zingathinta izinga leplatifomu ngokuhamba kwesikhathi. Hlela isimiso sokulungisa:
  • Ukusetshenziswa Okukhulu (isb., imishini yansuku zonke): Hlola futhi ulungise kabusha njalo ezinyangeni ezi-3.
  • Ukusetshenziswa Okukhanyayo (isb., ukuhlolwa kwelebhu): Hlola njalo ezinyangeni ezi-6.
  • Qopha yonke idatha yokulinganisa ku-log yokulungisa—lokhu kusiza ukulandelela ukuzinza kwesikhathi eside kwepulatifomu nokubona izinkinga ezingaba khona kusenesikhathi.

4. Ukusekelwa kwe-ZHHIMG kokulinganisa ipulatifomu ye-Granite

I-ZHHIMG ayigcini nje ngokuhlinzeka ngamapulatifomu e-granite anembile kakhulu kodwa futhi inikeza ukwesekwa okuphelele ukuqinisekisa ukuthi uthola ukusebenza okuhle kakhulu:
  • Amapulatifomu Alinganiswe Ngaphambili: Zonke izinkundla ze-granite ze-ZHHIMG ziyalungiswa ngaphambi kokuthunyelwa—okunciphisa umsebenzi owenziwa endaweni.
  • Izitendi Zenziwe Ngokwezifiso: Sihlinzeka ngezitendi ezilungisekayo ezilungiselelwe usayizi nesisindo sepulatifomu yakho, ngamaphedi okuvimbela ukudlidliza ukuze kuthuthukiswe ukuzinza.
  • Isevisi Yokulinganisa Esizeni: Kuma-oda amakhulu (amapulatifomu angu-5+) noma amapulatifomu anemba kakhulu eBanga 00, onjiniyela bethu abaqinisekiswe yi-SGS banikeza ukulinganisa kanye nokuqeqeshwa esizeni.
  • Amathuluzi Okulinganisa: Sinikeza amazinga e-elekthronikhi alinganisiwe kanye namazinga ebhamuza (ahambisana ne-ISO 9001) ukuqinisekisa ukuthi ukulinganisa kwakho kwangaphakathi kunembile.
Zonke izinkundla ze-granite ze-ZHHIMG zenziwe nge-granite ye-Jinan Green esezingeni eliphezulu, emuncwa amanzi ≤0.13% kanye nokuqina kwe-Shore ≥70—okuqinisekisa ukuthi zigcina ukunemba ngisho nangemva kokulevelishwa okuphindaphindiwe.

5. Imibuzo Evame Ukubuzwa: Imibuzo Ejwayelekile Yokulinganisa Ipulatifomu Yegranite

Umbuzo 1: Ngingakwazi yini ukulinganisa ipulatifomu ye-granite ngaphandle kwezinga le-elekthronikhi?

A1: Yebo—sebenzisa izinga lebhamuza elinokunemba okuphezulu (ukunemba okungu-0.02mm/m) ukuze ulinganise kahle. Kodwa-ke, kumapulatifomu eBanga 00 (asetshenziswa kuma-CMM noma ekuhlolweni kokunemba), izinga le-elekthronikhi liyadingeka ukuze kuhlangatshezwane nezindinganiso zokunemba eziqinile.

Umbuzo 2: Kuthiwani uma i-stand yami inamaphuzu okusekela angu-4 kuphela?

A2: Ezindaweni ezinezitebhisi ezineziphuzu ezine, khetha amaphuzu amathathu ayinhloko (isb., phambili-kwesobunxele, phambili-kwesokudla, ngemuva-phakathi) ukuze wakhe unxantathu, bese uphatha owesine njengephuzu lesibili. Landela izinyathelo ezifanayo nezingenhla.

UMBUZO 3: Ngingazi kanjani ukuthi izindawo zokusekela zesibili ziqiniswe kahle?

A3: Sebenzisa i-torque wrench (esethwe ku-5-10 N·m) ukuqinisa amaphuzu esibili—yeka lapho i-wrench icindezela. Lokhu kuqinisekisa ukuthintana okumnene ngaphandle kokuphazamisa izinga.
Uma udinga usizo ngokulinganisa ipulatifomu ye-granite, noma uma ufuna amapulatifomu/izitendi ze-granite ezinembayo ephezulu, xhumana ne-ZHHIMG namuhla. Ithimba lethu lizokunikeza isiqondiso esiqondene nawe, izifundo zokulinganisa zamahhala, kanye nesilinganiso sokuncintisana—okuzokusiza ukuthi ugcine ukunemba okungapheli emisebenzini yakho.

Isikhathi sokuthunyelwe: Agasti-22-2025