Sekungamashumi eminyaka, insimbi ephothiwe ibilokhu iyinsika yezisekelo zamathuluzi omshini, ozimele be-metrology, kanye nezindawo zokusebenza ezinembile. Ubukhulu bayo buyanciphisa ukudlidliza, ukuqina kwayo kumelana nokuphambuka, futhi ukusebenza kwayo kuvumela amajiyometri ayinkimbinkimbi. Kodwa njengoba izimboni ziqhubekela phambili ngesivinini esiphezulu se-spindle, ukubekezelelana okuqinile, kanye nezindawo zokukhiqiza ezihlanzekile, ukulinganiselwa kwensimbi—ukwanda kokushisa, ukuthambekela ekugqwaleni, izikhathi ezinde zokuhola, kanye nezindleko zamandla aphezulu ekubunjweni—kuya kuba nzima ukungazinaki.
Faka enye indlela ethule nehlakaniphile: i-epoxy granite assembly, eyaziwa nangokuthi i-polymer composite noma i-mineral casting. Kwa-ZHHIMG, sichithe iminyaka eyi-12 edlule sithuthukisa lobu buchwepheshe—hhayi nje njengokufaka esikhundleni sensimbi, kodwa njengeplatifomu engcono kakhulu yezinhlelo zokunemba zesizukulwane esilandelayo. Ngesevisi yethu Yokuphonsa Amaminerali Ngokwezifiso, siklama futhi sikhiqize izakhiwo ezihlanganiswe ngokugcwele ezihlanganisa ukudambisa, ukuzinza kokushisa, kanye nokusebenza okuhlanganisiwe ngezindlela izindawo zokusekela zendabuko ezingenakukwazi ukufana ngazo.
Ngakho-ke iyini ngempela i-epoxy granite? Naphezu kwegama layo, ayinayo i-epoxy granite yemvelo.ama-granite slabsKunalokho, iyinto yokubumba enembile eyakhiwe nge-aggregate yamaminerali amahle kakhulu (ngokuvamile i-quartz, i-basalt, noma uthuli lwe-granite oluphinde lwasetshenziswa) oluhlanganiswe ndawonye uhlelo lwe-epoxy resin olusebenza kahle kakhulu. Umphumela uba yinhlanganisela enezakhiwo ezivelele: ukumanzisa kwangaphakathi okufika ku-10x okukhulu kunensimbi ephonswe, ukwanda kokushisa okucishe kube yi-zero uma kwenziwe kahle, kanye nokuzivikela okuphelele ekugqwaleni, ezipholiseni, kanye namakhemikhali amaningi ezimboni.
Kodwa inzuzo yangempela isenkululekweni yokuklama. Ngokungafani nokuphonswa kwensimbi—okudinga ama-engeli okudonsa, ukujiya kodonga okufanayo, kanye nomshini wokufaka ngemuva kwezici zokufaka—ukuphonswa kwe-polymer kusenza sikwazi ukufaka ama-rails aqondile, iziteshi zokupholisa, ama-cable conduits, ama-motor mounts, ngisho nama-sensor pockets ngqo esakhiweni ngesikhathi sokuthulula. Lokhu kuqeda izinyathelo zokuhlanganisa, kunciphisa inani lezingxenye, futhi kuthuthukisa kakhulu ukuzinza kokulungiswa kwesikhathi eside.
Omunye umkhiqizi waseYurophu wemishini yokulinganisa i-optical coordinate washintshela ku-ZHHIMG epoxy granite assembly yohlaka lwabo oluyisisekelo futhi wabona umsindo wokulinganisa obangelwa ukudlidliza wehla ngo-73%. “Ukuphindaphinda kwethu kunqunyelwe yi-micro-resonances ensimbini ephothiweyo,” kuchaza unjiniyela wabo oyinhloko. “Ngokuphonswa kwamaminerali, lawo maza ayamuncwa ngaphambi kokuba afike ku-probe.”
Kwa-ZHHIMG, asiphathi i-Custom Mineral Casting njengenqubo yezimpahla. Yonke indlela yokwenza iklanyelwe ukusetshenziswa. Udinga ukudambisa okuphezulu kwe-spindle yokugaya esheshayo? Sithuthukisa ukusatshalaliswa kosayizi wezinhlayiya kanye ne-resin viscosity ukuze sandise ukungqubuzana kwangaphakathi. Udinga ukuphuma kwegesi okuphansi kakhulu kwerobhothi eliphatha i-semiconductor? Sisebenzisa izinhlelo ze-epoxy ezikhishwe nge-vacuum, eziphansi ze-VOC eziqinisekiswe amakamelo okuhlanza e-ISO Class 5. Uhlela ibhuloho le-metrology okumele libambe ukuhambisana ngaphezu kwemijikelezo yokushisa yamahora angama-24? Sifaka ama-fillers anwebeka kancane kanye nezinqubo zokunciphisa ukucindezeleka.
Leli zinga lokulawula livela endleleni yethu ehlanganisiwe ngokuqondile. Sakha izingxube zethu ze-resin, sithole futhi sihlunge ama-aggregates ethu ukuze ahambisane nezinga le-micron, futhi silungise izingxenye ngaphansi kwamaphrofayili okushisa nomswakama alawulwayo. Ngemva kokwelashwa, konke ukuphonswa okunembile kuqinisekiswa ngosayizi nge-laser tracker noma i-photogrammetry—ukuqinisekisa ukuthi ama-data abalulekile agcinwa ku-±10 µm ngaphezu kwamamitha ama-2, ngisho nasezimeni ze-geometri eziyinkimbinkimbi ze-3D.
Futhi ngenxa yokuthi i-epoxy granite iyelapha ekushiseni kwegumbi, akukho ukucindezeleka okusele okuvela ekuncipheni kokupholisa—imbangela evamile yokukhukhuleka kwesikhathi eside kwezinsimbi zensimbi. Isakhiwo osifakayo namuhla yisakhiwo ozoba naso eminyakeni eyishumi.
Mhlawumbe inzuzo ethokozisayo kakhulu isivinini. Isisekelo sensimbi esivamile singathatha amasonto ayi-12-16 kusukela ekwenzeni amaphethini kuya ekusetshenzisweni kokugcina. Nge-polymer composite, i-ZHHIMG iletha ama-prototype asebenza ngokugcwele emavikini ama-3 kanye namayunithi okukhiqiza emavikini ama-5-6. Inkampani entsha ese-US eyakha i-lathe encane ye-CNC yokufakelwa kwamazinyo inciphise isikhathi sayo sokumaketha ngezinyanga ezine ngokushintshela nje ekuhlanganisweni kwethu kwe-epoxy granite—okubavumela ukuthi bathole imvume ye-FDA ngaphambi kwabancintisana nabo.
Ukonga izindleko kulandela ngokwemvelo. Nakuba izindleko zezinto zokusetshenziswa ngekhilogramu zingase zifane, ukuqedwa kwemisebenzi yesibili—ukunciphisa ukucindezeleka, ukupenda, ukukhanda okubanzi—kunciphisa izindleko zokufika ngo-20–35% ezimweni eziningi. Engeza isisindo sokuthumela esiphansi (i-epoxy granite ilula kakhulu kune-cast iron) kanye nezidingo zesisekelo ezincishisiwe, futhi icala lebhizinisi liba sobala.
Ukuqinisekiswa kwemboni kuyakhula. KuMbiko Wengqalasizinda Yemishini Yomhlaba Wonke ka-2025, i-ZHHIMG ibekwe phakathi kwabahlinzeki abathathu abaphezulu emhlabeni jikelele be-Custom Mineral Casting, ephawulwe “ngokuthembeka okumangalisayo kwejometri kanye nekhono lokuphindaphinda okusheshayo.” Kodwa okubaluleke kakhulu ukwethembeka kwamakhasimende: ngaphezu kwama-80% amaphrojekthi ethu okukhipha i-polymer aholela kuma-oda aphindaphindwayo noma ekunwetshweni kwepulatifomu.
Sakhe konke kusukela kuzimele ze-CMM ezingamathani ayi-8 ezinezindawo ezihlanganisiwe zokuthwala umoya kuya ezikhundleni zokulinganisa eziphathwayo zamarobhothi enkonzo yasensimini. Omunye umhlinzeki wezindiza manje usebenzisa uhlelo lokuhlanganisa i-epoxy granite oluyi-modular kumaseli abo okuhlola ama-blade ngokuzenzakalelayo—iyunithi ngayinye ithunyelwa iqondiswe kusengaphambili, idinga kuphela ukuboshelwa phansi namandla okuxhuma.
Ngakho-ke njengoba uhlela umklamo wakho olandelayo womshini noma ukuthuthukiswa kwe-metrology, zibuze: Ingabe ngivinjelwe yimingcele yensimbi—noma nginikwe amandla ngamathuba e-composite?
Uma impendulo yakho ithambekele ekusunguleni izinto ezintsha, ukuzinza, kanye nesivinini, kungase kube yisikhathi sokuhlola ukuthi ukubumba ngokunemba nge-polymer composite ethuthukisiwe kungenzani. Kwa-ZHHIMG, asigcini nje ngokuthulula i-epoxy granite—sithuthukisa ukusebenza kuzo zonke izinhlayiya.
Isikhathi sokuthunyelwe: Disemba 31-2025