Kumakhasimende omhlaba afuna izingxenye zesisekelo se-granite ezinembayo, ukuqonda ukuhamba komsebenzi okuphrofeshinali kubalulekile ukuze kuqinisekiswe ikhwalithi yomkhiqizo nokuhlangabezana nezidingo zohlelo lokusebenza. Njengomkhiqizi ochwepheshe wezakhi ze-granite mechanical (ZHHIMG), sinamathela kumazinga okucubungula aqinile kanye nezinqubo zokukhiqiza zesayensi ukuze sinikeze amakhasimende imikhiqizo eyisisekelo ethembekile, enembayo ephezulu. Ngezansi kunesingeniso esiningiliziwe sokucubungula kanye nenqubo yokuhlanganisa izingxenye zesisekelo se-granite, kanye nokucatshangelwa okubalulekile.
1. Umbandela Wangaphambili Wokucubungula: Ukuncika Emidwebeni Yokuklama
Ukucutshungulwa kwezingxenye zesisekelo se-granite kuwumsebenzi owenziwe ngokwezifiso kakhulu futhi ogxile ngokunemba, oncike ngokuphelele emidwebeni yedizayini enemininingwane yekhasimende. Ngokungafani nezingxenye ezilula ezingakhiqizwa ngamapharamitha ayisisekelo njengokuhlukanisa imbobo nokuma, izingxenye zesisekelo se-granite zifaka izidingo zesakhiwo esiyinkimbinkimbi (njengomumo jikelele, inombolo, indawo, nobukhulu bezimbobo, nokunemba okufanayo nezinye izinto zokusebenza). Ngaphandle komdwebo ophelele womklamo, akunakwenzeka ukuqinisekisa ukuvumelana phakathi komkhiqizo wokugcina kanye nezidingo zangempela zohlelo lwekhasimende, ngisho nokuchezuka okuncane kungase kuholele ekuhlulekeni kwengxenye ukufakwa noma ukusetshenziswa ngokujwayelekile. Ngakho-ke, ngaphambi kokuqala ukukhiqiza, kufanele siqinisekise umdwebo ophelele wokuklama nekhasimende ukubeka isisekelo esiqinile sokucubungula okulandelayo.
2. Ukukhethwa Kwama-Granite Slabs: Ngokusekelwe Ezimfuneko Zebanga Elinembile
Izinga le-granite slabs linquma ngokuqondile ukuzinza okunembayo nempilo yesevisi yengxenye yokugcina yesisekelo. Sikhetha ama-slabs ngokuqinile ngokuya ngebanga lokunemba lesisekelo se-granite, siqinisekisa ukuthi izici ezibonakalayo (njengokuqina, ukuminyana, ukuzinza kokushisa, nokumelana nokugqokwa) kokuqukethwe kuhlangabezana nezindinganiso ezihambisanayo.
- Ngezisekelo zegwadle ezinezidingo ezinembayo eziqinile (ezingaphezu kwebanga elingu-00): Sisebenzisa igwadule lekhwalithi ephezulu elithi “Jinan Qing”. Lolu hlobo lwegwadle lunezinto ezibonakalayo ezinhle kakhulu, okuhlanganisa ukuminyana okuphezulu (≥2.8g/cm³), ukumuncwa kwamanzi okuphansi (≤0.1%), nokuzinza okuqinile kokushisa (i-coefficient encane yokwandisa ukushisa). Ingakwazi ukugcina ukucaba okuphezulu nokuzinza okunembayo ngisho nasezindaweni zokusebenza eziyinkimbinkimbi, iyenze ibe into efanelekile yezingxenye zemishini ezinembayo.
- Ngezingxenye zemishini yegwadle noma amapuleti eplathifomu anebanga lokunemba lebanga elingu-0: Sikhetha igwagwa le-“Zhangqiu Hei”. Lolu hlobo lwegwadle lukhiqizwa e-Zhangqiu, e-Shandong, futhi izici zalo ezibonakalayo (njengokuqina, ukumelana nokugqoka, nokufana kwesakhiwo) zisondelene kakhulu ne-“Jinan Qing”. Ayifezi nje kuphela izimfuneko ezinembayo zemikhiqizo yebanga elingu-0 kodwa futhi inesilinganiso esiphezulu sokusebenza kwezindleko, esinganciphisa ngempumelelo izindleko zokuthenga zekhasimende ngesisekelo sokuqinisekisa ikhwalithi.
3. Inqubo yokucutshungulwa kanye ne-Lapping: Ukulandela Ngokuqinile Izinqubo Zesayensi
Ukucutshungulwa kanye nokugqitshwa kwezingxenye zesisekelo segwadle kubandakanya izixhumanisi eziningi, ngayinye yazo edinga ukulawula okuqinile ukuze kuqinisekiswe ukunemba kokugcina komkhiqizo. Inqubo ethize imi kanje:
3.1 Ukusika Okumahhadlahhadla Nokugaya Kakhulu: Ukubeka Isisekelo Sokunemba
Ngemva kokukhetha i-granite slab efanelekile, siqala sisebenzisa imishini yobuchwepheshe (njengama-forklift noma ama-cranes) ukuthutha i-slab emshinini wokusika amatshe wokusika ukuma okuphelele. Inqubo yokusika isebenzisa ubuchwepheshe bokulawula izinombolo obunembayo kakhulu ukuze kuqinisekiswe ukuthi iphutha eliphelele le-slab lilawulwa ngaphakathi kwebanga elincane. Ngemuva kwalokho, i-slab esikiwe idluliselwa emshinini wokugaya we-CNC ukuze ugaye kanzima. Ngokusebenzisa inqubo yokugaya, ingaphezulu le-slab liyalinganiswa ekuqaleni, futhi ukucaba kwengxenye kungafinyelela ku-0.002mm ngemitha yesikwele ngemva kwalesi sixhumanisi. Lesi sinyathelo sibeka isisekelo esihle sokugaya okuhle okulandelayo futhi siqinisekisa ukuthi ukucubungula okulandelayo kungenziwa kahle.
3.2 Ukubekwa Okungaguquguquki Kuworkshop Yezinga Lokushisa Eliqhubekayo: Khipha Ingcindezi Yangaphakathi
Ngemuva kokugaya kanzima, ingxenye ye-granite ayikwazi ukudluliselwa ngokuqondile kunqubo yokugaya emihle. Esikhundleni salokho, idinga ukubekwa ngokwezibalo endaweni yokusebenzela yokushisa engashintshi usuku olu-1. Isizathu salokhu kusebenza ukuthi ngesikhathi sokusika okunzima kanye nenqubo yokugaya, i-granite slab izothinteka ngamandla emishini kanye nezinguquko zokushisa, okuholela ekucindezelekeni kwangaphakathi. Uma ingxenye ibhekene ngokuqondile nokugaya kahle ngaphandle kokukhulula ukucindezeleka kwangaphakathi, ukucindezeleka kwangaphakathi kuzokhishwa kancane kancane ngesikhathi sokusetshenziswa okulandelayo komkhiqizo, okungabangela ukuguqulwa kwengxenye futhi kulimaze ukunemba. I-workshop yokushisa eqhubekayo (ububanzi bokulawula izinga lokushisa: 20 ± 2 ℃, uhla lokulawula umswakama: 45 ± 5%) lunganikeza indawo ezinzile yokukhululwa kokucindezeleka kwangaphakathi, ukuqinisekisa ukuthi ukucindezeleka kwangaphakathi kwengxenye kukhishwa ngokugcwele kanye nokuzinza kwesakhiwo sengxenye kuyathuthukiswa.
3.3 Ukugqinswa Kwezandla: Ukuthuthukiswa Kancane Kancane Kokunemba Kobuso
Ngemuva kokuthi ukucindezeleka kwangaphakathi kukhululwe ngokugcwele, ingxenye ye-granite ingena esiteji sokugijima ngesandla, okuyisixhumanisi esiyinhloko sokuthuthukisa ukunemba kwendawo kanye nokucaba kwengxenye. Inqubo ye-lapping isebenzisa indlela yesinyathelo ngesinyathelo, futhi izinhlobo ezahlukene kanye nokucaciswa kwesihlabathi sokudonsa kusetshenziswa ngokuya ngezidingo zokunemba zangempela:
- Okokuqala, ukugxusha kwesihlabathi esimahhadla: Sebenzisa isihlabathi esinamahhadla-grained lapping (esifana no-200#-400#) ukuze uqhubekisele phambili ileveli yobuso bengxenye futhi ususe ukonakala okungaphezulu okushiywe ukugaya okumahhadlahhadla.
- Bese, i-fine sand lapping: Faka esikhundleni ngesihlabathi esigqitshwe kahle (esifana no-800#-1200#) ukuze upholishe ingaphezulu lengxenye, wehlise ukuhwaqaza okungaphezulu futhi uthuthukise indawo engaphezulu.
- Okokugcina, ukugoqa okunembayo: Sebenzisa isihlabathi esigqitshwayo esicolekile (njenge-2000#-5000#) ukuze ucubungule ngokunemba. Ngalesi sinyathelo, ukucaba komhlaba nokunemba kwengxenye kungafinyelela ebangeni lokunemba elisethiwe (njengebanga elingu-00 noma ibanga elingu-0).
Ngesikhathi senqubo yokudonsa, u-opharetha kufanele alawule ngokuqinile amandla okudonsa, isivinini, kanye nesikhathi ukuze aqinisekise ukufana komphumela wokudonsa. Ngesikhathi esifanayo, isihlabathi sokugqoka kufanele sishintshwe ngesikhathi esifanele. Ukusebenzisa uhlobo olufanayo lwesihlabathi esigoqayo isikhathi eside ngeke nje kwehluleke ukuthuthukisa ukunemba kodwa futhi kungase kubangele imihuzuko ebusweni bengxenye.
3.4 Ukuhlolwa kwe-Flatness: Ukuqinisekisa Ukunemba Kweziqu
Ngemva kokuqedwa kokufakwa kahle, sisebenzisa ileveli ye-elekthronikhi enembayo ephezulu ukuze sihlole ukucaba kwengxenye yesisekelo se-granite. Inqubo yokuhlola isebenzisa indlela evamile yokuslayida: izinga le-elekthronikhi libekwa phezu kwengxenye, futhi idatha irekhodwa ngokuslayida endleleni ehlelwe ngaphambilini (njengezikhombisi-ndlela ezivundlile, eziqondile, nezinediagonal). Idatha erekhodiwe iyahlaziywa futhi iqhathaniswe nezinga lebanga lokunemba. Uma flatness ihlangabezana nezinga, ingxenye ingafaka inqubo elandelayo (ukubhoboza nokufaka ukulungiselelwa); uma ingahlangabezani nendinganiso, kuyadingeka ukuthi ubuyele esiteji sokuhlenga ukuze sicutshungulwe kabusha kuze kube yilapho ukunemba sekufaneleka. Ileveli ye-elekthronikhi esiyisebenzisayo inokunemba kokulinganisa kufika ku-0.001mm/m, engathola ngokunembile ukucaba kwengxenye futhi iqinisekise ukuthi umkhiqizo uhlangabezana nezidingo zokunemba zekhasimende.
3.5 Ukubhoboza kanye nokufakwa kwesilungiselelo: Ukulawula Okuqinile Kokunemba Kwendawo Yembobo
Ukulungiselelwa kokubhoboza nokufaka izixhumanisi zokugcina ezibalulekile ekucutshungulweni kwezingxenye zesisekelo segwadle, futhi ukunemba kwendawo yembobo kanye nekhwalithi yokulungiselelwa kokufaka kuthinta ngokuqondile ukufakwa nokusetshenziswa kwengxenye.
- Inqubo yokumba: Sisebenzisa imishini yokulawula izinombolo enembayo ekubholeni. Ngaphambi kokumba, isikhundla somgodi sibekwe ngokunembile ngokusho komdwebo wokuklama, futhi imingcele yokubhoboza (njengejubane lokubhoboza kanye nesilinganiso sokuphakelayo) isethwe ngokuvumelana nobunzima be-granite. Phakathi nenqubo yokumba, sisebenzisa amanzi okupholisa ukupholisa i-drill bit kanye nengxenye ukuvimbela i-drill bit ekushiseni ngokweqile futhi kulimaze ingxenye, kanye nokunciphisa ukuvela kwemifantu ezungeze umgodi.
- Faka inqubo yokumisa: Ngemva kokubhoboza, kuyadingeka ukuhlanza nokulinganisa ingaphakathi lembobo kuqala (susa udoti nama-burrs emgodini ukuze uqinisekise ukushelela kodonga lwembobo). Khona-ke, ukufakwa kwensimbi (ngokuvamile okwenziwe ngensimbi ephezulu noma insimbi engagqwali) kufakwe emgodini. Ukulingana phakathi kokufakwayo nembobo kufanele kuqine, futhi indawo engaphezulu yokufakwayo kufanele iguqe ngobuso bengxenye ukuze kuqinisekiswe ukuthi okokufaka kungathwala umthwalo futhi kugweme ukuthikameza ukufakwa kwezinye izinto zokusebenza.
Kumele kuqashelwe ukuthi inqubo yokumba yezingxenye zesisekelo se-granite inezidingo eziphezulu zokunemba. Ngisho nephutha elincane (njengokuchezuka kwendawo yembobo engu-0.1mm) kungase kuholele ekuhlulekeni kwengxenye okufanele isetshenziswe ngokujwayelekile, futhi ingxenye eyonakele ingachithwa kuphela, futhi i-granite slab entsha idinga ukukhethwa ukuze icutshungulwe kabusha. Ngakho-ke, phakathi nenqubo yokumba, simise izixhumanisi eziningi zokuhlola ukuze siqinisekise ukunemba kwesikhundla somgodi.
4. Kungani Khetha i-ZHHIMG yeGranite Base Component Processing?
- Ithimba Lochwepheshe Bezobuchwepheshe: Sineqembu lonjiniyela abanolwazi nochwepheshe abajwayelene nezakhiwo zezinto ezihlukahlukene zegwadle kanye nobuchwepheshe bokucubungula wezingxenye ezinembayo, futhi linganikeza ukusekela kobuchwepheshe nezisombululo ngokuya ngezidingo zekhasimende.
- Imishini Yokucubungula Okuthuthukisiwe: Sifakwe isethi egcwele yemishini yokucubungula ethuthukisiwe, okuhlanganisa imishini yokusika ye-CNC, imishini yokugaya ye-CNC, amazinga e-elekthronikhi anembile kakhulu, nemishini yokumba ye-CNC, engaqinisekisa ukunemba nokusebenza kahle kokucubungula.
- Uhlelo Oluqinile Lokulawula Ikhwalithi: Kusukela ekukhethweni kwama-slabs kuya ekuhlolweni kokugcina komkhiqizo, sisungule uhlelo oluqinile lokulawula ikhwalithi, futhi isixhumanisi ngasinye sigadwa umuntu ozinikele ukuze kuqinisekiswe ukuthi ikhwalithi yomkhiqizo ngamunye ihlangabezana nezinga.
- Isevisi Engokwezifiso: Singahlinzeka ngezinsizakalo zokucubungula ezenziwe ngokwezifiso ngokuya ngemidwebo yedizayini yekhasimende kanye nezidingo ezinembile, futhi silungise ngokuguquguqukayo inqubo yokucubungula ukuze sihlangabezane nezidingo ezihlukahlukene zamakhasimende.
Uma unesidingo sezingxenye zesisekelo se-granite futhi udinga umkhiqizi ochwepheshe ukuze ahlinzeke ngezinsizakalo zokucubungula, sicela ukhululeke ukuxhumana nathi. Sizokunikeza ulwazi oluningiliziwe lomkhiqizo, izixazululo zobuchwepheshe, nezinsizakalo zokucaphuna, futhi sisebenze nawe ukuze udale izingxenye zemishini zegwadle ezisezingeni eliphezulu, ezinembayo.
Isikhathi sokuthumela: Aug-24-2025