Udinga Ukulinganisa Okunokwethenjelwa? Umhlahlandlela Wokukala Ukugcinwa Kwebhulokhi

Emikhakheni edingeka kakhulu njenge-aerospace, ubunjiniyela, kanye nokukhiqiza okuthuthukile—zona kanye izindawo lapho izingxenye ze-ZHHIMG® ezinembayo ziyingxenye ebalulekile—ukufuna ukunemba kuncike kumathuluzi ayisisekelo. Okubaluleke kakhulu phakathi kwalokhu i-Gauge Block (eyaziwa nangokuthi i-slip block). Akuzona nje izikhombo; ziyizimpawu ezibonakalayo ezichaza ukubekezelela kobukhulu.

Lo mhlahlandlela udlulela ngale komlando we-Jo Block ukuze ugxile ekusetshenzisweni okungokoqobo, ukukhetha, futhi, okubaluleke kakhulu, ukunakekelwa ngokucophelela okudingekayo ukuze uqinisekise ukuthi lawa mathuluzi ahlala ewumgogodla wohlelo lwakho Lokuqinisekisa Ikhwalithi (QA).

Iqhaza Elibalulekile Le-Gauge Blocks

Amabhulokhi okulinganisa angamathuluzi aklanywe kahle kakhulu, enziwe ngokuvamile ngensimbi yekhwalithi ephezulu, i-ceramic, noma i-tungsten carbide. Umsebenzi wabo oyinhloko ukulinganisa nokuqinisekisa ezinye izisetshenziswa zokulinganisa ezibalulekile njengama-micrometer, izinkomba zokudayela, namageji obude.

Isici sabo esibachazayo amandla abo okunamathela ndawonye ngenqubo ebizwa ngokuthi “wringing,” ukuzuza ubude obuyisitakiki obunamaphutha akalwa ngezigidigidi kuphela zeyintshi. Lesi sici esiyingqayizivele sivumela isethi encane, elawulekayo yamabhulokhi ukuthi ikhiqize uhlu olukhulu lobude obunembile. Ngokuhlinzeka ngezinga elimisiwe, elivunyelwene emhlabeni wonke lobude, amabhulokhi amageyiji aqinisekisa ukuthi zonke izilinganiso ziyalandeleka futhi aziguquki, ngaleyo ndlela kugcinwe ukunemba izimboni eziphezulu ezithembele kukho.

Ukuhlanganisa Ukunemba Kwakho: Ukukhetha Amabhulokhi Alungile

Ukukhetha ukusethwa kwebhulokhi yegeji efanele ibhalansi phakathi kokunemba okudingekayo, uhlelo lokusebenza, kanye nesabelomali. Nakuba abasebenzisi abaningi begxile kuphela eBangeni (elichaza ukubekezelelana), ukulungiselelwa kwesethi ngokwalo kubaluleke ngokulinganayo:

Amasethi we-Economical Gauge Block

Kubasebenzisi abanezidingo zokulinganisa eziyisisekelo noma izinhlelo zokusebenza lapho ukubekezelelana okubaluleke kakhulu kungadingeki, amasethi ebhulokhi yegeji yokonga anikeza inani elihle kakhulu. Lawa masethi avame ukuqinisekiswa ekubekezeleni okungu-0.0002 amayintshi (0.0051 mm) noma okungcono. Banikeza isixazululo esingabizi kakhulu kodwa esinokwethenjelwa sokulinganisa okujwayelekile kwesitezi sesitolo kanye nemisebenzi yokusetha, okubonisa ukuthi ukunemba akudingekile ngaso sonke isikhathi ukwephula isabelomali.

I-Individual Gauge Blocks (I-Tailored Precision)

Uma uhlelo lokusebenza ludinga ubude obuthile, obungajwayelekile, noma lapho kushintsha ibhulokhi eyodwa egugile kusethi ephelele, amabhulokhi egeji ngayinye ayisixazululo sangokwezifiso. Ithengiswa ngobukhulu obubodwa, obuchaziwe, lawa mabhulokhi atholakala ngamamaki anemba aphakeme kakhulu, avumela abakhiqizi ukuthi balondoloze ukuguquguquka okuphelele ngaphandle kokuphazamisa izindinganiso zabo eziqinile.

Imithetho ehambisanayo ye-silicon carbide (Si-SiC) enembe kakhulu

Okungaxoxiswana ngakho: I-Gauge Block Maintenance Kits

I-gauge block inembe kuphela njengobuqotho bayo obungaphezulu. Ukungcoliswa, ukugqwala, kanye nama-microscopic burrs angenza ngokushesha ibhulokhi enembe nge-nanometer ingabi nalusizo. Ngakho-ke, i-Gauge Block Maintenance Kit ekhethekile ayiyona into esetshenziswayo—iyithuluzi lokusebenza elibalulekile.

Lawa makhithi abanzi akhethiwe ukuze afake yonke into edingwa uchwepheshe we-metrology ukuze kugcinwe ukusebenza okuphelele kwamabhulokhi:

  • Amathuluzi wokuLapping: Abalulekile ekususeni ngobumnene ama-nick ama-microscopic noma ama-burrs (ukususa) angaphazamisa inqubo yokugoqa.
  • Ama-Optical Flats: Asetshenziselwa ukuhlola ngokubukeka indawo yebhulokhi yegeyiji ukuze kube flat nokuhambisana, iqinisekisa ukuthi azikho iziphambeko ezicashile ezikhona.
  • Izinto Ezibalulekile Zokuhlanza: Amathuluzi afana nezifutha-moya zokukhipha uthuli, amaphepha okuhlanza akhethekile, amabhodlela ezinto ezincibilikayo, namaphedi esikhumba okulungisa ubuso ngaphambi nangemuva kokusetshenziswa.
  • Ukuvikela: Okubaluleke kakhulu, amakhithi afaka amagilavu ​​akhethekile kanye namafutha okuvikela / amafutha. Ukuphatha amabhlogo ngezandla ezingenalutho kudlulisa amafutha esikhumba, okuholela ekugqwaleni—okuwusongo olukhulu kakhulu lokulinganisa ubude bebhulokhi.

Ngokusebenzisa njalo lezi zimiso zokulungisa, ochwepheshe baqinisekisa ukuthi amabhulokhi amageji abo ahlala eyizindinganiso ezinokwethenjelwa zobude, ezikwazi ukunikeza izilinganiso ezingaguquki nezinembile ezifunwa ukukhiqizwa kwevolumu yesimanje, ephezulu. Ukutshala imali ekunakekeleni okufanele kuhumusha ngokuqondile ikhwalithi yokulinganisa eqhubekayo nempilo ende yamathuluzi.


Isikhathi sokuthumela: Nov-05-2025