Embonini yomhlaba wonke yokucutshungulwa kwegwadle, ikakhulukazi ukukhiqizwa kwamapulatifomu egwadle anembe kakhulu (ingxenye ewumgogodla ekulinganisweni okunembayo nomshini), ukukhetha kwezinto zokusika kunquma ngokuqondile ukusebenza kahle, ukunemba, kanye nokusebenza kahle kwezindleko zokucubungula okulandelayo. Njengamanje, amabhizinisi amaningi okucubungula e-China athembele emishinini yokucubungula amatshe ekhiqizwa ekhaya ukuze akhiqize nsuku zonke, kuyilapho abakhiqizi abaqeqeshiwe nabasezingeni eliphezulu bethule imigqa yokukhiqiza yangaphandle ethuthukisiwe kanye nemishini yobuchwepheshe. Lokhu kuthuthukiswa kwamathrekhi akabili kuqinisekisa ukuthi izinga lokucutshungulwa kwegwadle laseShayina lilonke lihlala lincintisana emakethe yamazwe ngamazwe, ngaphandle kokusalela emuva kwamazinga athuthukile omhlaba. Phakathi kwemishini yokusika ehlukahlukene etholakalayo, isaha sediski sohlobo lwebhuloho esizishintshayo ngokuphelele sesiphenduke isixazululo esisetshenziswa kakhulu ekusikeni kweplathifomu yegwadle, ngenxa yokusebenza kwayo okuphezulu nokuvumelana nezimo zenani eliphezulu, izimfuno zokucubungula usayizi oguquguqukayo.
1. Ukusetshenziswa Okubalulekile Kwamasaha Okugawula Ibhuloho Okuzenzakalelayo Ngokugcwele
Isaha yediski yohlobo lwebhuloho elizenzakalelayo ngokugcwele iklanyelwe ukusika izinkundla zegwadle namapuleti eplathifomu yemabula—imikhiqizo edinga ukulawula okunembayo okuqinile kanye nenani eliphezulu lemakethe. Ngokungafani nemishini yokusika eyimanuwali noma eyi-semi-automatic, lolu hlobo lwesaha luthatha indawo yokugudluza e-othomathikhi ye-crossbeam futhi lulawulwa isistimu yokulawula ehlakaniphile. Lo mklamo awugcini nje ngokwenza lula ukusebenza (ukunciphisa ukuthembela ekhonweni lezandla) kodwa futhi uletha ukunemba okukhethekile okusika (ngokuchezuka kobukhulu obulawulekayo ngaphakathi kwama-microns kumapharamitha abalulekile) kanye nokuzinza kokusebenza kwesikhathi eside. Ukuthi icubungula izinkundla zegwadle zokunemba ezinosayizi omncane ukuze zisetshenziswe ilabhorethri noma amapuleti eplathifomu yezinga lezimboni ezinkulu, okokusebenza kungakwazi ukuzivumelanisa nezimfuneko zosayizi abahlukahlukene ngaphandle kokubeka engcupheni ikhwalithi yokucubungula, okuyenza ibe yitshe legumbi lokukhiqizwa kwenkundla yegwadle yesimanje.
2. Ukwakheka Okuningiliziwe kanye Nomgomo Wokusebenza Wamasaha Okusika Amatshe
Isaha yokusika yohlobo lwebhuloho oluzenzakalelayo oluzenzakalelayo luhlanganisa izinhlelo eziningi eziyinkimbinkimbi, ngayinye idlala indima ebalulekile ekuqinisekiseni ukunemba kokusika, ukusebenza kahle, kanye nokuqina kwemishini. Ngezansi ukuhlukaniswa kwezinhlelo zayo eziyinhloko nezimiso zazo zokusebenza:
2.1 I-Main Guide Rail and Support System
"Njengesisekelo" sazo zonke izisetshenziswa, umzila wesitimela oyinhloko kanye nesistimu yokusekela yakhiwe ngezinto eziqinile, ezingagugi (insimbi eyingxubevange evamise ukucinywa noma insimbi ecijile enembayo ephezulu). Umsebenzi wawo oyinhloko ukuqinisekisa ukusebenza okuzinzile kwawo wonke umshini ngesikhathi sokusika ngesivinini esikhulu. Ngokunciphisa ukudlidliza kanye nokugudluzwa kwezinhlangothi, lolu hlelo luvimbela ukuchezuka kokusika okubangelwa ukungazinzi kwemishini—isici esibalulekile ekugcineni ukuvuleka kwezikhala zeplathifomu yegwadle. Isakhiwo sokusekela siphinde senzelwe umthamo wokuthwala umthwalo, okusenza sikwazi ukumelana nesisindo samabhulokhi amakhulu egwadle (ngokuvamile anesisindo samathani amaningana) ngaphandle kokuguqulwa.
2.2 Isistimu ye-Spindle
Uhlelo lokuphotha “luwumgogodla oqondile” wesaha lokusika, onesibopho sokubeka kahle ibanga lokuhamba lemoto yesitimela (ebambe idiski yokusika). Ngokusikwa kweplathifomu yegwadle, ikakhulukazi lapho kucutshungulwa amapuleti eplathifomu azacile kakhulu (ugqinsi oluphansi ngo-5-10mm kwezinye izimo), isistimu yokuphotha kufanele iqinisekise imiphumela emibili ebalulekile: ukusika ukucaba (akukho ukungqubuzana kwendawo esikiwe) kanye nogqinsi olufanayo (ugqinsi olungaguquki kuyo yonke indawo yesikhulumi ingenalutho). Ukuze kuzuzwe lokhu, i-spindle ifakwe ama-bearings anemba okuphezulu kanye nendlela yokumisa eqhutshwa yi-servo, engalawula ibanga lokuhamba ngomkhawulo wephutha ongaphansi kuka-0.02mm. Leli zinga lokunemba lenza ngokuqondile isisekelo sezinqubo ezilandelayo zokugaya nokupholisha amapulatifomu egwadle.
2.3 Uhlelo Lokuphakamisa Okuqondile
Isistimu yokuphakamisa eqondile ilawula ukunyakaza okuqondile kwe-saw blade, ukuyivumela ukuthi ilungise ukujula kokusika ngokuvumelana nobukhulu bebhulokhi ye-granite. Lolu hlelo lushayelwa isikulufu sebhola esinembe kakhulu noma isilinda esisebenza ngamanzi (ngokuya ngezici zemishini), siqinisekisa ukuphakamisa okubushelelezi nokuzinzile ngaphandle kwe-jitter. Ngesikhathi sokusebenza, isistimu ilungisa ngokuzenzakalelayo indawo emile ye-saha ngokususelwa kumingcele esethwe ngaphambilini (okufakwayo ngesistimu yokulawula ehlakaniphile), iqinisekisa ukuthi ukujula kokusika kufana nogqinsi oludingekayo lweplathifomu yegwadle engenalutho—kuqeda isidingo sokulungiswa mathupha nokunciphisa iphutha lomuntu.
2.4 Uhlelo Lokunyakaza Oluvundlile
Isistimu yokunyakaza evundlile inika amandla ukunyakaza kokuphakelayo kwensingo yesaha—inqubo yokuhambisa isaha ngendlela evundlile ukuze inqamule ibhulokhi yegwadle. Inzuzo eyinhloko yale sistimu ijubane layo lokuphakelayo elilungisekayo: o-opharetha bangakhetha noma isiphi isivinini ebangeni elishiwo (ngokujwayelekile 0-5m/min) ngokusekelwe ebukhuni begwadle (isb., izinhlobo zegwadle eziqinile njenge-“Jinan Green” zidinga isivinini sokuphakela esihamba kancane ukuze kuvinjelwe ukuguga kwe-saha blade nokuqinisekisa ikhwalithi yokusika). Ukunyakaza okuvundlile kuqhutshwa injini ye-servo, ehlinzeka nge-torque engaguquki nokulawula isivinini, ithuthukise ngokwengeziwe ukunemba kokusika.
2.5 Uhlelo Lokuthambisa
Ukuze kuncishiswe ukungqubuzana phakathi kwezingxenye ezihambayo (ezifana namareyili aqondisayo, ama-spindle bears, nezikulufu zamabhola) futhi andise ubude besikhathi semishini, isistimu yokuthambisa isebenzisa idizayini yokuthambisa emaphakathi yokugeza uwoyela. Lolu hlelo luletha ngokuzenzakalelayo uwoyela wokugcoba ezingxenyeni ezibalulekile ngezikhathi ezithile, okuqinisekisa ukuthi zonke izingxenye ezinyakazayo zisebenza kahle ngokuguga okuncane. Idizayini yokugeza uwoyela iphinde ivimbele uthuli nemfucumfucu yegwadle ukuthi ingangeni ohlelweni lokuthambisa, igcine ukusebenza kwayo kahle nokuthembeka.
2.6 Uhlelo Lokupholisa
Ukusika kwegwadle kudala ukushisa okuphawulekayo (ngenxa yokungqubuzana phakathi kwesaha netshe eliqinile), okungalimaza i-saw blade (okubangela ukushisa ngokweqile nokufiphala) futhi kuthinte ukunemba kokusika (ngenxa yokwanda okushisayo kwegwadle). Isistimu yokupholisa ibhekana nalolu daba ngokusebenzisa iphampu yamanzi okupholisa ezinikele ukuze ijikeleze isipholile esikhethekile (esakhelwe ukumelana nokugqwala futhi sithuthukise ukunqanyulwa kokushisa) endaweni yokusika. Isipholile asigcini nje ngokumunca ukushisa kwesaha negwadle kodwa futhi sisusa imfucumfucu yokusika, sigcine indawo yokusika ihlanzekile futhi ivimbele udoti ukuthi ungaphazamisi inqubo yokusika. Lokhu kuqinisekisa ukusebenza kokusika okungaguquki futhi kwandisa impilo yesevisi ye-saw blade
2.7 Uhlelo lwamabhuleki
Isistimu yamabhuleki iyisici esibalulekile sokuphepha nokunemba, esiklanyelwe ukumisa ngokushesha nangokuthembekile ukunyakaza kwesaha, i-crossbeam, noma imoto yesitimela lapho kudingeka. Isebenzisa i-electromagnetic noma i-hydraulic brake mechanism, engasebenzisa phakathi kwama-millisecond ukuvimbela ukuhamba ngokweqile (ukuqinisekisa ukuthi ukusika kuma ncamashi endaweni esethiwe) futhi kugweme izingozi ezibangelwa ukunyakaza okungalindelekile. Ngesikhathi sokulungiswa okwenziwa ngesandla noma ukuvalwa kwezimo eziphuthumayo, isistimu yamabhuleki iqinisekisa ukuthi okokusebenza kuhlala kumile, ivikela kokubili ama-opharetha kanye ne-workpiece ye-granite.
2.8 Uhlelo Lokulawula Ugesi
“Njengengqondo” yesaha yokusika yohlobo lwebhuloho oluzenzakalelayo oluzenzakalelayo, uhlelo lokulawula ugesi lubekwe endaweni eyodwa kukhabhinethi yokulawula kagesi, evumela zombili izindlela zokusebenza ezenziwa ngesandla nezizenzakalelayo. Izici ezibalulekile zifaka:
- I-Intelligent Parameter Setting: Ama-opharetha angafaka amapharamitha okusika (njengokusika ukujula, isivinini sokuphakelayo, kanye nenombolo yokusikeka) ngesixhumi esibonakalayo sesikrini esithintwayo, futhi isistimu isebenzisa ngokuzenzakalelayo inqubo yokusika—ukunciphisa iphutha lomuntu nokuthuthukisa ukungaguquguquki.
- I-Variable Frequency Speed Regulation (VFD): Isivinini sokuphakelayo seblade yesaha yokusika silawulwa yidrayivu eguquguqukayo, okuvumela ukulungiswa kwesivinini esingenasinyathelo. Lokhu kusho ukuthi isivinini singacutshungulwa kahle ngokuqhubekayo phakathi kwebanga lokusebenza, kunokuba sikhawulelwe kumaleveli esivinini esingaguquki— isici esibalulekile sokuzivumelanisa nobulukhuni obuhlukahlukene begwadle nezimfuneko zokusika.
- Ukuqapha Kwesikhathi Sangempela: Uhlelo luqapha amapharamitha abalulekile okusebenza (njengejubane lokuphotha, izinga lokushisa elipholile, nesimo samabhuleki) ngesikhathi sangempela. Uma kutholwa okungavamile (isb., ileveli yokupholisa ephansi noma izinga lokushisa eleqile lokuphotha), isistimu icupha i-alamu futhi imise umshini uma kunesidingo— iqinisekise ukusebenza okuphephile nokuzinzile.
Isikhathi sokuthumela: Aug-21-2025