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Emkhakheni wokukhiqiza ama-LED, okokusebenza kwe-die bonding, njengesixhumanisi esibalulekile esinquma ikhwalithi nokusebenza komkhiqizo, kunezidingo eziqine kakhulu zokunemba, ukuzinza nokuthembeka kwemishini. Izingxenye zegwadle zohlobo lwe-ZHHIMG, kanye nezakhiwo zazo ezibonakalayo ezivelele nezindlela ezinhle zokucubungula, zidlala indima ebaluleke kakhulu kumishini ye-LED die bonding futhi seziphenduke umsizi onamandla wamabhizinisi amaningi okukhiqiza ama-LED ukuthuthukisa ukuncintisana kwawo. .
Izici zezingxenye zegwadle ze-ZHHIMG zihlangabezana nezidingo ze-LED die bonding
(1) Ukunemba okuphezulu kakhulu kuqinisekisa ukuma okunembe kwe-die bonding
Phakathi nenqubo ye-die bonding yama-led, ukunemba kokumiswa kwama-chips kuthinta ngokuqondile ukusebenza kokukhipha ukukhanya nokuvumelana kwemikhiqizo. Izingxenye zegwadle ze-ZHHIMG, ngemva kokucubungula ubuchwepheshe obuthuthukisiwe, zingafinyelela ukucaba okumangalisayo okungu-0.001mm. Lokhu kunemba okuphezulu kakhulu kunikeza inkundla yereferensi eqinile futhi ezinzile yesistimu yokumisa yemishini yokuhlanganisa i-die. Ekukhiqizeni kwangempela, ingalo eyimishini yomshini wokuhlanganisa ifa idinga ukubamba kahle futhi ibeke ama-chips amancane e-LED. Isisekelo se-granite se-ZHHIMG singanciphisa ngempumelelo ukuchezuka kokuma okubangelwa ukunemba okunganele kweplathifomu, iqinisekise ukuthi ama-chips abekwe ngokunembile ezindaweni eziqokiwe kubakaki, kuthuthukisa kakhulu izinga lokukhiqiza le-die bonding. Isibonelo, lapho kukhiqizwa ubuhlalu be-LED obukhanya kakhulu, ukuma okunembayo kwe-die bonding kungenza ukuxhumana kukagesi phakathi kwe-chip nobakaki kuzinze kakhudlwana, ngaleyo ndlela kuthuthukise ukusebenza kahle okukhanyayo nokuzinza kobuhlalu. .
(2) Ukuzinza okuhle kakhulu ngokumelene nokuphazamiseka kwemvelo
Imvelo yendawo yokusebenzela yokukhiqiza ye-LED ayishintshile. Ukushintshashintsha kwezinga lokushisa nomswakama, kanye nokudlidliza okukhiqizwa ukusebenza kwemishini, kungase kuthinte ukunemba kwe-die bonding. I-ZHHIMG granite iye yabhekana nesikhathi eside sokwelashwa kokuguga kwemvelo, ngesakhiwo sangaphakathi esifanayo, ukuqedwa okuphelele kokucindezeleka kwangaphakathi, kanye ne-coefficient ephansi kakhulu yokwandisa okushisayo, okuyi-4-8 kuphela × 10⁻⁶/℃. Lokhu kusho ukuthi uma izinga lokushisa lishintsha, ukuguqulwa kobukhulu akunakwa, okungagcina ngempumelelo ukuzinza okunembayo kwempahla ye-die bonding. Okwamanje, i-granite iqinile ekuthunjweni futhi inokuqina okuhle kakhulu. Uma ibhekene nokudlidliza okukhiqizwa ukusebenza kwemishini, inganciphisa ngokushesha amandla okudlidliza ngenxa yobuningi bayo kanye nezici zesakhiwo, inciphise ukuphazamiseka kokudlidliza kunqubo yokuqinisa. Ezingqungqutheleni lapho amadivaysi amaningi e-die bonding esebenza ngesikhathi esisodwa, izingxenye ze-granite ze-ZHHIMG zinganqanda ukudluliswa okuhambisanayo kokudlidliza phakathi kwamadivayisi, zenze indawo yokukhiqiza ezinzile, futhi ziqinisekise ikhwalithi ye-die bonding. .
(3) Ukumelana nokugqoka okuphezulu kwandisa impilo yesevisi yemishini
Ngesikhathi sokusebenza kwesikhathi eside kwemishini ye-LED die bonding, ukulahlekelwa okungqubuzana kuyokwenzeka nakanjani engxenyeni ngayinye. Izingxenye ze-granite ze-ZHHIMG zenziwe ngama-ores asezingeni eliphezulu, anesakhiwo samaminerali sangaphakathi esihlangene, esinobulukhuni obuphezulu nokumelana nokugqoka okuqinile. Thatha ithebula lokusebenza le-die bonding njengesibonelo. Yenziwe nge-granite ye-ZHHIMG, engakwazi ukumelana nokungqubuzana okubangelwa ukusebenza okuvamile njengokunyakaza kwezingalo eziwumshini kanye nokubekwa kwama-chips. Mancane amathuba okuthi ube nezinkinga ezifana nokuguga nokuklwebheka, ukwelula kakhulu impilo yesevisi yezingxenye ezibalulekile zemishini kanye nokunciphisa ukugcinwa kwemishini kanye nezindleko zokushintshwa kwamabhizinisi. .
Okwesibili, izinsizakalo ezenziwe ngokwezifiso zezingxenye ze-granite ze-ZHHIMG zihlangabezana nezidingo ezihlukahlukene
Izinqubo ze-die bonding nezidingo zemishini yamabhizinisi ahlukene okukhiqiza ama-LED ziyahlukahluka. I-ZHHIMG igxilisa ngokugcwele izinzuzo zayo zobuchwepheshe ukuze inikeze izixazululo ezenziwe ngezifiso zengxenye yegwadle. Kungakhathaliseki ukuthi kuyisisekelo sokucaciswa kosayizi okhethekile noma okudinga ukuklanywa kwezakhiwo eziyinkimbinkimbi zokufaka ezingxenyeni kanye nokubhuka kwemigodi eqondile yokumisa, i-ZHHIMG ingakhiqiza ngokuvumelana nemidwebo ethile kanye nezidingo zamabhizinisi. Ngokwesibonelo, ukuze kuhlangatshezwane nesakhiwo esihlangene kanye nezidingo eziphumelelayo zokukhipha ukushisa zomshini omusha we-die bonding webhizinisi elithile, i-ZHHIMG yenze ngendlela oyifisayo iplatifomu yegwadle ngesakhiwo esikhethekile sokulahla ukushisa kanye nedizayini yesixhumi esibonakalayo. Ayilingani kahle nje kuphela nokufakwa kwemishini kodwa iphinde ithuthukise ukuzinza kokusebenza kwemishini ngokusebenzisa idizayini elungiselelwe yokukhipha ukushisa, okusiza inkampani ukuthi ifinyelele ukuthuthukiswa nokuthuthukiswa kwenqubo yayo yokukhiqiza. .
Iii. Ukulawulwa kwekhwalithi okuqinile ukuze kuqinisekiswe ikhwalithi yomkhiqizo
I-ZHHIMG isungule uhlelo oluphelele noluqinile lokulawula ikhwalithi. Kusukela ekumbiweni nasekuhlolweni kwezinto zokusetshenziswa zegwadle, kuya kuyo yonke inqubo ekucutshungulweni, bese kuya ekuhlolweni kwemikhiqizo eqediwe, konke kulandela izindinganiso ezigunyaziwe zamazwe ngamazwe njenge-DIN, ASME, JJS, GB, njll. Phakathi nesigaba sokukhetha impahla eluhlaza, kusetshenziswa izinsimbi zekhwalithi ephezulu nezithungwe ngendlela efanayo ukuze kuqinisekiswe ukuthi ucezu ngalunye lwegwadle olusetshenziselwa ukukhiqizwa lunezici ezinhle kakhulu eziyisisekelo. Ngesikhathi sokucutshungulwa, ubuchwepheshe bemishini be-CNC obuthuthukisiwe busetshenziswa ngokubambisana nethimba lezobuchwepheshe elinolwazi ukuze kuqinisekiswe ukunemba kobukhulu kanye nekhwalithi ephezulu yemikhiqizo. Esigabeni sokuhlolwa komkhiqizo oqediwe, amathuluzi okuhlola ochwepheshe kanye nobuchwepheshe kusetshenziswa ukuze kuvivinywe ngokuqinile izinkomba ezibalulekile njengokucaba, ubuqotho nokufana kwemikhiqizo. Imikhiqizo kuphela ehlangabezana nezindinganiso ngokugcwele izongena emakethe, inikeze isiqiniseko sekhwalithi esithembekile semishini ye-LED die bonding. .
Okwesine, amacala aphumelele afakazela ukusebenza ngempumelelo kwesicelo
Amabhizinisi amaningi akhiqiza ama-LED azuze imiphumela emangalisayo ngemva kokuthuthukisa imishini yawo yokuhlanganisa i-die ne-ZHHIMG granite components. Umkhiqizi womkhiqizo wokukhanyisa we-LED owaziwayo, ngemva kokufaka isisekelo sensimbi semishini yokuqala ngesisekelo se-granite ye-ZHHIMG, wehlise kakhulu izinga lesici lemikhiqizo kusukela ku-8% wangempela kuya ku-3%, futhi wandisa ukusebenza kahle kokukhiqiza ngo-20%. Ngemva kokuhlaziya, kungenxa yokuthi izingxenye zegwadle zithuthukise ukuzinza nokunemba kwempahla yokuhlanganisa i-die lapho inqubo yokukhiqiza isinembe kakhulu futhi iyalawuleka, yehlisa ngempumelelo ukonakala komkhiqizo okubangelwa izinkinga zemishini. Ngesikhathi esifanayo, isivinini sokukhiqiza siye sanyuswa, okuletha izinzuzo ezinkulu zezomnotho ebhizinisini. .
Sengiphetha, izingxenye zegwadle ze-ZHHIMG, ezinezici zazo ezivelele, izinsizakalo ezenziwe ngokwezifiso, ukulawulwa kwekhwalithi okuqinile, namacala okufaka isicelo aphumelelayo, seziphenduke inketho efanelekile yemishini yokubopha i-LED, efaka umfutho oqinile ekuthuthukisweni kwekhwalithi ephezulu yemboni ye-LED.
Isikhathi sokuthumela: May-19-2025