Inqubo Yokwenza Ngokwezifiso I-Precision Granite Surface Plate

Embonini enembe kakhulu, amapuleti angaphezulu egwadle angokwezifiso ayisisekelo sokunemba. Kusukela ekukhiqizeni ama-semiconductor kuya kumalebhu e-metrology, yonke iphrojekthi idinga izixazululo ezihambisana nezidingo ezithile. Kwa-ZHHIMG®, sihlinzeka ngenqubo yokwenza ngokwezifiso ephelele eqinisekisa ukunemba, ukuzinza, nokwethembeka kwesikhathi eside.

Ngakho-ke, ingabe ipuleti elingaphezulu legwadle lenziwe ngendlela oyifisayo ngempela? Ake sihambe ngesinyathelo ngesinyathelo.

1. Ukuqinisekiswa Kwesidingo

Yonke iphrojekthi iqala ngokubonisana okuningiliziwe. Onjiniyela bethu basebenzisana eduze namakhasimende ukuze baqonde:

• Inkambu yohlelo lokusebenza (isb, i-CMM, ukuhlolwa kokubona, imishini ye-CNC)

• Izidingo zosayizi nomthwalo

• Izindinganiso zokubekezelela flat (DIN, JIS, ASME, GB, njll.)

• Izici ezikhethekile (ama-T-slots, okufakwayo, ama-air bearings, noma izimbobo zokuhlanganisa)

Ukuxhumana okucacile kulesi sigaba kuqinisekisa ukuthi ipuleti lokugcina legwadle lihlangabezana nezimfuneko zobuchwepheshe kanye nokulindelwe ekusebenzeni.

2. Umdwebo & Ukuklama

Uma izidingo seziqinisekisiwe, ithimba lethu lokuklama lidala umdwebo wobuchwepheshe osuselwe ekucacisweni kwekhasimende. Sisebenzisa isoftware ye-CAD ethuthukisiwe, siklama:

• Ubukhulu bepuleti eliphezulu

• Ukuqiniswa kwesakhiwo sokuqina

• Izikhala, izintambo, noma izimbobo zamathuluzi okuhlanganisa nawokulinganisa

Kwa-ZHHIMG®, umklamo awukona nje ubukhulu—umayelana nokubikezela ukuthi ipuleti lizosebenza kanjani ngaphansi kwezimo zangempela zokusebenza.

3. Ukukhetha Izinto

I-ZHHIMG® isebenzisa kuphela igwadule elimnyama eliphambili, elaziwa ngokuminyana kwayo okuphezulu (~3100 kg/m³), ukunwetshwa okuphansi kokushisa, nokuncibilika kokudlidliza okuhle kakhulu. Ngokungafani nemabula noma itshe lezinga eliphansi elisetshenziswa abakhiqizi abancane, i-granite yethu iqinisekisa ukuzinza kwe-dimensional yesikhathi eside.

Ngokulawula umthombo wezinto ezingavuthiwe, siqinisekisa ukuthi yonke i-surface plate inokufana namandla adingekayo ekusetshenzisweni okunembe kakhulu.

4. Precision Machining

Ngokuvunywa kwezidingo nemidwebo, ukukhiqizwa kuyaqala. Izikhungo zethu zihlome ngemishini ye-CNC, imishini yokugaya emikhulu, nemishini yokulapa eyisicaba ekwazi ukucubungula igwagwa elifinyelela ku-20m ubude namathani ayi-100 ngesisindo.

Ngesikhathi somshini:

• Ukusika okungalungile kuchaza umumo oyisisekelo.

• Ukugaya kwe-CNC kuqinisekisa ukunemba kwe-dimensional.

• Ukuxhawula izandla ngochwepheshe abanekhono kufeza izinga le-nanometer flatness.

Le nhlanganisela yemishini ethuthukisiwe nobungcweti yiyona eyenza amapuleti angaphezulu e-ZHHIMG® agqame.

5. Ukuhlola & Ukulinganisa

Yonke i-granite surface plate ihlolwa nge-metrology eqinile ngaphambi kokulethwa. Ukusebenzisa amathuluzi asezingeni lomhlaba afana nalawa:

• I-German Mahr micrometer (ukunemba okungu-0.5μm)

• Amazinga kagesi e-Swiss WYLER

• Renishaw laser interferometers

Zonke izilinganiso zilandeleka kumazinga kazwelonke nawamazwe ngamazwe (DIN, JIS, ASME, GB). Ipuleti ngalinye lilethwa nesitifiketi sokulinganisa ukuze kuqinisekiswe ukunemba.

6. Ukupakisha & Ukudiliva

Ekugcineni, amapuleti angaphezulu ahlanganiswe ngokucophelela ukuze avimbele ukulimala ngesikhathi sokuthutha. Ithimba lethu lempahla liqinisekisa ukulethwa okuphephile kumakhasimende emhlabeni wonke, kusukela e-Asia kuya eYurophu, e-US, nangale kwayo.

Kungani Izingcwecwe Zokuphezulu Zegwadle Ngokwezifiso Zibalulekile

I-surface plate ejwayelekile ingase ingahlangabezani nezidingo ezihlukile zezimboni ezithuthukile. Ngokunikeza ukwenza ngokwezifiso, i-ZHHIMG® inikeza izixazululo ezithuthukayo:

• Ukunemba kokulinganisa

• Ukusebenza komshini

• Ukusebenza kahle

Kusukela ekuqinisekisweni kwemfuneko kuye ekuhlolweni kokugcina, sonke isinyathelo siklanyelwe ukuletha ukunemba okuhlala amashumi eminyaka.

Isiphetho
Ukwenziwa ngendlela oyifisayo kwepuleti lengaphezulu legwadle akuwona umsebenzi olula wokukhiqiza—kuyinqubo eqhutshwa ukunemba ehlanganisa ubuchwepheshe obuthuthukisiwe, izinto ezisezingeni eliphezulu, nobuciko obunekhono. Kwa-ZHHIMG®, siyaziqhenya ngokuba uzakwethu othembekile wezinkampani zomhlaba ezingafuni lutho olungaphansi kokuphelela.