Kungani Ukwelashwa Kokugoqa Kusetshenziswa Kumapuleti Okuphezulu E-Precision Granite, Futhi Iyini Inhloso Ebalulekile Esetshenziswa Yile Nqubo Ku-Metrology?

Uhambo lwePuleti Lomphezulu We-Precision Granite kusuka ebhulokini lamatshe angavuthiwe kuya kuthuluzi le-metrology eliqinisekisiwe luhilela uchungechunge lwezinyathelo zokukhiqiza ezikhethekile kakhulu. Ngenkathi imishini yokuqala idala ukuma okujwayelekile, isigaba sokugcina nesibalulekile ngokuvamile ukusetshenziswa kokwelashwa kwe-lapping. Kulabo abasembonini enembile kakhulu—kusukela ekuhlolweni kwezindiza kuya ekukhiqizweni kwesikhunta—ukuqonda ukuthi kungani i-lapping ibaluleke kakhulu kubalulekile ekuqondeni inani langempela kanye nokusebenza kwaleli thuluzi eliyisisekelo.

Ukugoqa akukhona nje ukupholisha; kuyinqubo yobuciko, yokucwengisisa yejometri enquma ngqo ukunemba okuphelele, ukuthembeka, kanye nokusebenza kwepulatifomu yegranite. Yisinyathelo sokugcina nesiqondile esiguqula ucezu lwetshe lube yindiza yedathamu yangempela, elinganisekayo.

Ngale Komshini: Okubalulekile Kokugoqa

Izinqubo zokuqala zokugaya, njengokusaha nokugaya ngezinga elikhulu, zibalulekile ekususeni izinto eziningi nokufeza ukuthamba okuqinile. Kodwa-ke, ngisho nezinqubo zokugaya ezinhle kakhulu ziletha ukungahambisani kwezinga elincane, okuhlanganisa:

1. Umonakalo Nokucindezeleka Okungaphansi Komhlaba: Ukugaya kudala imifantu emincane futhi kushiya ukucindezeleka okusele engqimbeni engaphezulu. Lokhu kucindezeleka kungaholela ekungazinzini kwesikhathi eside, kubeke engcupheni ukunemba okuthembisiwe kwezingxenye zeGranite ngokuhamba kwesikhathi.

2. Ukungapheleli kweJomethri: Amathuluzi okugaya ashiya amamaki amathuluzi aphindaphindayo, amancane kanye nokugoba okungamukeleki, yize kuncane, ekusetshenzisweni kokunemba kwe-sub-micron. Lokhu kungapheleli kwethula amaphutha e-geometric enza ipuleti lingasebenzi kumathuluzi okukhanya aphezulu noma okuthintayo.

3. Ukungahambisani Kokwakheka Komphezulu: Umphezulu womhlaba, nakuba uyisicaba esikalini esikhulu, awunawo ukwakheka okufanayo nokubushelelezi okudingekayo ukuze kusetshenziswe kahle ngamathuluzi okulinganisa abucayi.

Inhloso Yokugoqa: Ukufeza Iqiniso Lejiyometri kanye Nokusebenza Kahle Kakhulu

Ukugoqa kuyinqubo yokuhudula esebenzisa udaka oluncane, olulawulwayo ukususa izinto ngokulinganayo kulo lonke ubuso. Le nqubo ilungisa i-geometry kanye nokuphela kobuso ngasikhathi sinye, ifeza izinjongo eziningana ezibalulekile:

1. Ukufinyelela Ukuthamba Nokuqondile Kwezinga Le-Nanometer

Umgomo oyinhloko wokuhlanganisa imigqa ukususa amaphutha ejiyometri ashiywe ngokugaya nokufinyelela izinga eliphezulu kakhulu lokuthamba. Kumapulatifomu e-Precision Granite ebanga lokubhekisela (isib. Ibanga 00 noma i-Calibration Grade), ukubekezelela okudingekayo kuvame ukudinga ukuphambuka kokuthamba okulinganiswe kumakhulu ama-nanometer.

• Amandla Okusebenzisa I-Hand Lapping: Nakuba imishini yokufaka i-lapping ezenzakalelayo isingatha umthamo omkhulu, ukuqeda okunzima kakhulu, ikakhulukazi kwi-Granite Machine Structures eyinkimbinkimbi noma kuma-Granite Rulers amancane, anembe kakhulu, kuvame ukuthembela ekhonweni elingenakuqhathaniswa lochwepheshe be-lapping abangochwepheshe. Kwa-ZHHIMG®, sithembele kubachwepheshe abanolwazi oluningi abaneminyaka eminingi abangasebenzisa ingcindezi ekhethekile kanye nobuchwepheshe "ukufunda" ubuso nokususa amabala amancane aphezulu ngesandla, inqubo efinyelela izinga eliqinisekisiwe le-Nanometer-Level Precision elingatholakali ngomshini kuphela. Lokhu kuqinisekisa ukuthi ipuleti liyindilinga yokubhekisela eyiqiniso nenembile ngokwezibalo.

2. Ukuthungwa Komphezulu Ofanayo (Ukuqeda) Kokusebenza

Ukugoqa kulungisa ukuthungwa kwendawo (ngokuvamile kulinganiswa ngo-Ra noma ngo-Rq) kube yisiphetho esifanayo, esingaqondisi, okubalulekile ekusebenzisaneni kwepuleti nemishini yokulinganisa:

• Ukumelana Nokushelela Okulungiselelwe: Indawo egobile iqinisekisa ukungqubuzana okuhambisanayo, okuncane lapho kushelela amabhlogo egeyiji, amageyiji okuphakama, noma izikwele zokubhekisela kulo lonke ipuleti. Lokhu kumelana okufanayo kubalulekile ekudlulisweni okunembile kokulinganisa ngaphandle kokufaka amaphutha okuhudula.

• Ukusonta Nokunamathela Okuphumelelayo: Ukuze kusetshenziswe i-metrology edinga amabhlogo we-gauge noma ezinye izindinganiso zokubhekisela "zisontwe" ebusweni bepuleti (ukunamathela kwama-molecule okufezwa yizindawo ezibushelelezi kakhulu, ezihambisanayo), ukuqeda okufanayo, okuphansi kwe-Ra okufezwa ngokugoqa kuyimpoqo. Leli khono lokusonta liqinisekisa ukuzinza okuphezulu kakhulu kanye nokunemba kokulinganisa i-stack-up.

• Ukulawula Ifilimu Yomoya: Ezinhlelweni ezifaka ama-Granite Air Bearings noma izigaba ze-motor eziqondile ezifakwe kwi-Granite Components, ukuthamba okunembile kanye nokuqeda okudalwe yi-lapping kubalulekile ekugcineni ukujiya kwefilimu yomoya okuhlala njalo nokulungiselelwe, okuqinisekisa ukunyakaza okubushelelezi nokungashayisani.

3. Ukukhululeka Ekucindezelekeni Nokuzinza Kwesikhathi Eside

Ngale kokuthuthukiswa kwejometri kanye nokwakheka, ukugoqa kudlala indima ebalulekile ekuzinzeni kwesikhathi eside kwepulatifomu. Le nqubo isusa ngokuhlelekile umonakalo wobuso obusezingeni eliphansi kanye nokucindezeleka okusele okulethwa yisigaba sokugaya esinamandla.

• Ukususwa Kokucindezeleka: Ngokususa ngokucophelela nangokucophelela ungqimba olungaphezulu olucindezelwe, ukugoqa kuvimbela i-granite ekushintsheni ukuma kwayo ngokuhamba kwesikhathi. Lokhu kubalulekile ekuhlolweni kwezingxenye zezindiza ezinembile kakhulu, lapho ipuleti kumele ligcine khona ukuthamba kwalo okuqinisekisiwe iminyaka eminingi, kungakhathaliseki ukushintsha kwemvelo. I-ZHHIMG® Black Granite, esivele ingcono ngenxa yokuminyana kwayo okuphezulu (3100 kg/m³) kanye ne-CTE ephansi, yenziwa izinze nakakhulu yilokhu kwelashwa kokugcina okunciphisa ukucindezeleka.

Ukuzibophezela kwe-ZHHIMG®: Ukunemba Okusekelwe Ebucikweni Bobuciko

Ubunzima kanye nezindleko ezihambisana nokwelashwa kwangempela kokufaka ama-lapping kuvame ukuholela abakhiqizi ukuba badlule lesi sigaba noma bamukele "ukuqeda ukugaya" okulula. Kodwa-ke, kwi-ZHHIMG Group, ukufaka ama-lapping kuyisinyathelo esingenakuxoxiswana ngaso esixhunywe ngqo kumgomo wethu wekhwalithi: "Ibhizinisi lokunemba alikwazi ukuba nzima kakhulu."

Ipuleti Lonke Lomphezulu We-Granite Eliqondile esililethayo—kusukela kulawo asetshenziswa njengeSisekelo se-CMM kuya kulabo abasebenza njengeMiyalo Yokulinganisa I-Granite Yaselabhorethri—libhekene nale nqubo enzima ngaphakathi kwe-Workshop yethu Yokushisa Okuqhubekayo Nomswakama engu-10,000 m². Lokhu kuzibophezela, okusekelwa yizitifiketi zethu zomhlaba wonke (i-ISO, i-CE) kanye nephothifoliyo yelungelo lobunikazi lomhlaba wonke, kuqinisekisa ukuthi lapho iklayenti libeka into kumkhiqizo we-ZHHIMG®, libeka isilinganiso salo esibucayi esisekelweni seqiniso eliqinisekisiwe nelejiyometri.

Ukwehlukanisa phakathi komkhiqizo osebenzayo kanye nethuluzi le-metrology eliqinisekisiwe—kungukucwengwa kokugcina, okuphelele okuqinisekisa ukunemba okukhulu okudingekayo ekukhiqizeni kwesimanje.